ABB SwirlMaster FSS430 - Default Chapter; Table of Contents

VortexMaster FSV430, FSV450 SwirlMaster FSS430, FSS450 | CI/FSV/FSS/430/450-EN Rev. G 3
Contents
1 Safety ............................................................................... 4
1.1 General information and instructions .................... 4
1.2 Warnings ............................................................. 4
1.3 Intended use ........................................................ 4
1.4 Improper use ....................................................... 4
2 Use in potentially explosive atmospheres ..................... 5
2.1 Obligations of the owner ...................................... 5
2.1.1 Ex-marking .......................................................... 5
2.1.2 ATEX, IECEx, NEPSI ............................................ 5
2.1.3 FM / CSA............................................................. 5
2.2 Assembly and operating instructions .................... 6
2.2.1 Protection against electrostatic discharges .......... 6
2.2.2 Opening and closing the housing ......................... 6
2.2.3 Temperature resistance for the connecting cables 7
2.2.4 Cable entries ....................................................... 7
2.2.5 Electrical connections .......................................... 8
2.3 Zone 2, 22 - type of protection "non-sparking" ..... 8
2.3.1 Ex-marking .......................................................... 8
2.3.2 Electrical data ...................................................... 9
2.3.3 Temperature data .............................................. 10
2.4 Zone 0, 1, 20, 21 - type of protection "intrinsically
safe" .................................................................. 11

2.4.1 Ex-marking ........................................................ 11
2.4.2 Electrical and temperature data .......................... 12
2.4.3 Limit value tables ............................................... 13
2.5 Zone 1, 21 - type of protection "flameproof
(enclosure)" ........................................................ 16

2.5.1 Ex-marking ........................................................ 16
2.5.2 Electrical and temperature data .......................... 17
2.5.3 Repair ................................................................ 17
3 Product identification .................................................... 18
3.1 Name plate ........................................................ 18
4 Transport and storage .................................................. 19
4.1 Inspection .......................................................... 19
4.2 Transport ........................................................... 19
4.3 Storing the device .............................................. 19
4.3.1 Ambient conditions ............................................ 19
4.4 Returning devices .............................................. 19
5 Installation ..................................................................... 20
5.1 Installation conditions ......................................... 20 
5.1.1 General information ............................................ 20
5.1.2 Inlet and outlet sections ..................................... 20
5.1.3 Avoiding cavitation ............................................. 21
5.1.4 Installation at high measuring medium temperatures21
5.1.5 Installation for external pressure and temperature
measurement .................................................... 22

5.1.6 Installation of final controlling equipment ............ 22
5.1.7 Sensor insulation ............................................... 23
5.1.8 Use of trace heating ........................................... 23 
5.2 Environmental conditions ................................... 23
5.2.1 FSV430, FSV450 ............................................... 23
5.2.2 FSS430, FSS450 ............................................... 24
5.3 Material load ...................................................... 24
5.3.1 FSV430, FSV450 ............................................... 24
5.3.2 FSS430, FSS450 ............................................... 26
5.4 Installing the sensor ........................................... 26
5.4.1 Centering the wafer type design ......................... 27
5.4.2 Adjusting the transmitter position ....................... 27
5.5 Opening and closing the housing ....................... 28
5.6 Electrical connections ........................................ 29
5.6.1 Installing the connecting cables .......................... 29
5.6.2 Cable entries ...................................................... 30
5.6.3 Grounding ......................................................... 30
5.6.4 Devices with HART communication .................... 31
5.6.5 Devices with Modbus communication ................ 32
5.6.6 Electrical data for inputs and outputs ................. 33
5.6.7 Connection to remote mount design .................. 36
5.6.8 Cutting the signal cable to length and terminating it 36
5.6.9 Connecting the signal cable ............................... 37
6 Commissioning .............................................................. 38
6.1 Safety instructions.............................................. 38
6.2 Checks prior to commissioning .......................... 38
6.2.1 Configuration of the outputs ............................... 38
6.3 Switch on the power supply ............................... 40
6.3.1 Checks after switching on the power supply ...... 40
6.4 Checking and configuring the basic settings ....... 40
6.4.1 Parameterization via the "Easy Setup" menu
function ............................................................. 41

6.5 HART variables .................................................. 45
6.6 Operating mode ................................................. 47
6.7 Special operating modes ................................... 52
6.7.1 Energy measurement for liquid measuring medium
(except water) .................................................... 52

6.7.2 Energy measurement for steam / hot water in
accordance with IAPWS-IF97 ............................ 52

6.7.3 Natural gas calculation in accordance with AGA8 /
SGERG88 .......................................................... 57

6.8 Zero point adjustment under operating conditions57
7 Operation ....................................................................... 58
7.1 Safety instructions.............................................. 58
7.2 Parameterization of the device ........................... 58
7.2.1 Menu navigation ................................................ 58
7.2.2 Process display .................................................. 58
7.2.3 Switching to the information level (operator menu)59
7.2.4 Switching to the configuration level
(parameterization) .............................................. 59

7.2.5 Error messages on the LCD display ................... 60
8 Maintenance .................................................................. 61
8.1 Safety instructions.............................................. 61
9 Additional documents ................................................... 61
10 Appendix ....................................................................... 62
10.1 Return form ....................................................... 62