ABB SwirlMaster FSS430 User Manual

Commissioning and safety instruction CI/FSV/FSS/430/450-EN Rev. G
VortexMaster FSV430, FSV450
SwirlMaster FSS430, FSS450
Vortex and Swirl flowmeter
Measurement made easy

ABB SwirlMaster FSS430 Specifications

General

Brand	ABB
Model	SwirlMaster FSS430
Category	Measuring Instruments
Language	English

Summary

Commissioning and Safety Instructions

Safety

General Safety Information and Warnings

Covers general instructions, warnings (DANGER, WARNING, CAUTION, NOTICE), intended use, and improper use of the device.

Explosive Atmosphere Use

Owner Obligations and Assembly for Explosive Atmospheres

Details owner responsibilities, personnel training, directives, and assembly for devices in potentially explosive atmospheres.

Explosion Protection Approvals and Types

Electrostatic Discharge and Housing Procedures

Electrical Connections and Non-Sparking Protection

Details electrical connections and Ex-marking for Zone 2, 22 (non-sparking) protection.

Electrical Data and Protection Conditions

Temperature Data for Non-Sparking Operation

Intrinsically Safe Protection (Zone 0, 1, 20, 21)

Details Ex-marking, digital output configuration, and general requirements for intrinsically safe protection.

Electrical Data and Special Requirements for Intrinsically Safe

Limit Value Tables for Intrinsically Safe Devices

Flameproof Enclosure Protection (Zone 1, 21)

Details Ex-marking, digital output configuration, and important circuit requirements for flameproof enclosure protection.

Electrical Data and Repair for Flameproof Devices

Installation

General Installation Conditions and Inlet/Outlet Sections

Outlines general installation requirements and recommended inlet/outlet pipe sections for optimal flow measurement.

Sensor Installation

General Installation Guidelines and Flange/Wafer Steps

Provides general installation points and specific steps for wafer and flange type sensors.

Electrical Connections and Cable Installation

HART Communication: Wiring and Setup

Modbus Communication: Network and Configuration

Low Flow Cut-off and Analog Input (4-20mA)

HART Communication with Remote Transmitter and Digital Output

Signal Cable Connection Procedure

Commissioning

Pre-Commissioning Checks and Safety

Outlines critical safety instructions and essential checks required before initiating the commissioning process.

Output Configuration (Current/Digital)

Analog/HART Input and DIP Switch Configuration

Details configuration of analog/HART inputs and the function of DIP switches on the HART communication board.

Modbus DIP Switches, Power-On, and Basic Settings

Covers Modbus DIP switch functions, power supply switch-on, post-power checks, and basic device settings.

Easy Setup Menu for Device Configuration

Guides through using the 'Easy Setup' menu for common parameter configuration, including language and operating mode selection.

Configuration of Current Output, Digital Output, and Units

Analog/HART Input, Operating Mode Parameters, and Damping

Alarm Signaling, Low Flow Cut-off, and Zero Point Adjustment

Details configuration for alarm signaling, low flow cut-off, and procedures for automatic/manual zero point adjustment.

Operating Modes

Liquid Volume and Mass Modes

Describes parameters and settings for Liquid Volume (NL1, NL2) and Liquid Mass (NL3) operating modes.

Liquid Mass (Volume Adjustment), Liquid Energy, and Gas Volume Modes

Details Liquid Mass (NL3), Liquid Energy (NL4), and Gas Act. Volume (NG1) operating modes.

Gas Standard/Norm Volume and Gas Mass Modes

Explains the configuration for Gas Standard/Norm Volume (NG2) and Gas Mass (NG3) operating modes.

Gas Power, Bio Volume, and Steam Volume Modes

Steam/Water Mass and Energy Modes

Special Operating Modes

Steam/Hot Water Energy Measurement (IAPWS-IF97)

Describes energy measurement for steam/hot water using the IAPWS-IF97 standard.

Steam Energy Calculation and Density Diagrams

Density Calculation Methods for Steam

Density Calculation Methods for Hot Water

Natural Gas Calculation and Zero Point Adjustment

Operation

Operating Safety and Menu Navigation

Emphasizes safety during operation and provides an overview of menu navigation and button functions.

Understanding the Process Display

Accessing Information and Configuration Levels

Interpreting LCD Error Messages

Provides guidance on understanding and interpreting error messages displayed on the LCD screen.

Maintenance

Maintenance Safety and General Precautions

Highlights safety instructions for maintenance work, including risks from live parts and process conditions.