Benchmark 6000 Boiler Installation, Operation & Maintenance Manual
CHAPTER 6 – SAFETY DEVICE TESTING
OMM-0086_0D AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 Page 83 of 210
GF-133 Ph.: 800-526-0288 03/20/14
Flame Fault Tests
1. Set the ON/OFF switch to the OFF position.
2. Place the unit in the Manual Mode and set the valve position between 25% and 30%.
3. Close the manual gas shutoff valve located between the Safety Shut-Off Valve (SSOV)
and the Air/Fuel Valve (see Figure 6-3).
4. Set the ON/OFF switch to the ON position to start the unit.
5. The unit should purge and light the Pilot flame and then shut down after reaching the main
Burner Ignition cycle and display FLAME LOSS DURING IGN.
6. Open the valve previously closed in step 3 and press the CLEAR button.
7. Restart the unit and allow it to prove flame.
8. Once flame is proven, close the manual gas valve located between the SSOV and the
Air/Fuel Valve (Figure 6-3).
9. The unit should shut down and Lockout. A flashing FLAME LOSS DURING RUN should
appear in the display.
10. Open the valve previously closed in step 8.
11. Press the CLEAR button. The unit should restart and fire.
Figure 6-3: Bare Boiler – Partial View
6.8 AIR FLOW FAULT TESTS
These tests check the operation of the Blower Proof Switch and Blocked Inlet Switch shown in
Figure 6-4.
SHUT-OFF VALVE
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