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Allen-Bradley 1756 Series User Manual

Allen-Bradley 1756 Series
136 pages
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1756 ControlLogix Digital Safety I/O Modules
Catalog Numbers 1756-IB16S, 1756-OBV8S
User Manual
Original Instructions

Table of Contents

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Allen-Bradley 1756 Series Specifications

General IconGeneral
Series1756
BrandAllen-Bradley
CategoryControl Unit
Product TypeProgrammable Logic Controller (PLC)
Communication OptionsEtherNet/IP, ControlNet, DeviceNet
I/O ModulesDigital, Analog, Specialty
Programming SoftwareStudio 5000
MemoryVaries by processor
Operating Temperature0 to 60°C (32 to 140°F)
CertificationsUL, CE, ATEX
Processor OptionsControlLogix, CompactLogix

Summary

Important User Information

Preface

Summary of Changes

Provides an overview of updates and new information in the publication.

Terminology

Defines key terms and abbreviations used throughout the manual for clarity and understanding.

Additional Resources

Lists related Rockwell Automation publications and resources for further information.

Chapter 1 Digital Safety I/O Module Operation in a Control System

Overview

Introduces the 1756 ControlLogix digital safety I/O modules and their basic functionality.

Controller and Software Compatibility

Details the compatibility requirements between controllers, software, and the safety I/O modules.

Overall System Safety Function

Explains the safety ratings and certifications applicable to the modules for safety applications.

Determine Conformity

Outlines the process and considerations for ensuring system conformity with safety standards.

1756-IB16S Single-channel Point Operation Type

Describes the single-channel operation mode specific to the 1756-IB16S input module.

1756-OBV8S Single-channel or Dual-channel Point Operation Type

Details the single-channel and dual-channel operation types for the 1756-OBV8S output module.

Obtain Firmware

Provides instructions on how to acquire and verify the firmware for the safety I/O modules.

Safety Precautions

Lists critical safety precautions to be followed when using the safety I/O modules.

Safety Application Requirements

Outlines the necessary evaluations and requirements for safety application design.

Safe State

Defines the safe state of the safety modules and its implications for system operation.

Configuration Signature and Ownership

Explains the concepts of configuration signature and ownership for safety modules.

Reset 1756 ControlLogix Digital Safety I/O Modules to Out-of-Box State

Guides on how to reset modules to their default factory configuration.

About the Modules

Provides a general description and visual identification of the safety I/O modules.

Local I/O Modules or Remote I/O Modules

Differentiates between local and remote I/O module configurations.

Ownership

Explains the controller ownership concept for I/O modules in a system.

Construct a System

Provides steps and requirements for building a system with safety I/O modules.

Configure the Modules

Details the process of configuring the safety I/O modules using Logix Designer.

Connections with 1756 ControlLogix Digital Safety I/O Modules

Explains how connections are established between controllers and safety I/O modules.

Configured By Options Available with the 1756 ControlLogix Digital Safety I/O Modules

Describes configuration options that determine data exchange between controller and module.

Data Types Available with 1756 ControlLogix Digital Safety I/O Modules

Details the available data type choices for configuring safety I/O modules.

Requested Packet Interval

Explains the RPI parameter and its role in data exchange between controller and module.

Connection Over an EtherNet/IP Network

Describes how remote safety modules connect and transmit data over an EtherNet/IP network.

Input Module Operation

Explains how safety input modules operate and exchange data with controllers.

Output Module Operation

Explains how safety output modules operate and exchange data with controllers.

Protected Operations

Outlines restrictions on operations that can disrupt module operation.

Chapter 2 Features Common to 1756 ControlLogix Digital Safety I/O Modules

Input Module Compatibility

Details the types of sensing devices compatible with safety input modules.

Output Module Compatibility

Details the types of output devices compatible with safety output modules.

Software Configurable

Explains how modules are configured and monitored using Logix Designer software.

Module Data Quality Reporting

Describes how data quality is reported and indicated for safety I/O modules.

Fault and Status Reporting

Explains how fault and status data is reported through Logix Designer and indicators.

Module Inhibiting

Describes how to temporarily suspend module connections without removal.

Electronic Keying

Explains electronic keying to prevent using incorrect devices and its attributes.

Module Firmware

Discusses how to obtain and update module firmware revisions.

Producer/Consumer Communication

Explains the Producer/Consumer communication model used by safety I/O modules.

Chapter 3 1756-IB16S Input Module Features

Overview

Introduces features specific to the 1756-IB16S safety input module.

Safety Application Suitability Level

Details the safety application suitability levels for the 1756-IB16S module based on standards.

Use Test Output with a Safety Input

Explains how test outputs can be used with safety inputs for fault detection.

Single-channel Point Operation Type

Describes the single-channel operation for the 1756-IB16S module and its effect on suitability.

Safety Input Fault Reset

Details the user-configurable fault reset modes for safety input channels.

Safety Input Delay Time

Explains how to increase transition times for input signals to improve noise immunity.

Module Health Diagnostic

Explains the module status indicator for module health.

Fault and Status Reporting

Details how input modules report fault and status data via module tags.

Field Power Loss Detection

Describes the feature that monitors for loss of field-side power and its fault detection.

Short Circuit Protection

Explains how short circuit protection prevents damage to test outputs.

Chapter 4 1756-OBV8S Output Module Features

Overview

Introduces features specific to the 1756-OBV8S safety output module.

Safety Application Suitability Level

Details the safety application suitability levels for the 1756-OBV8S module based on standards.

Safety Output with Test Pulse

Explains how safety outputs can be pulse-tested for continuous channel ability testing.

Single-channel Point Operation Type

Describes the single-channel operation for the 1756-OBV8S module and its effect on suitability.

Dual-channel Point Operation Type

Describes the dual-channel operation for the 1756-OBV8S module and its connection pairs.

Safety Output Fault Reset

Details the user-configurable fault reset modes for safety output channels.

Fault and Status Reporting

Explains how output modules report fault and status data via module tags.

Module Health Diagnostics

Explains the module status indicator for module health.

Point Diagnostics

Describes how to check individual output points for faults like short circuits.

Field Power Loss Detection

Describes the feature that monitors for loss of field-side power and its fault detection.

No Load Detection

Explains the feature that detects disconnected wires or missing loads for output points.

Short Circuit Protection

Explains how short circuit protection prevents damage to output terminals.

Other Conditions That Can Trigger the Short Circuit Diagnostic on the 1756-OBV8S Module

Lists conditions that can trigger the short circuit diagnostic on the output module.

Output Recovery After Overload or Short Circuit to Ground Condition

Details test output recovery after overload or short circuit to ground conditions.

Thermal Shutoff

Explains how thermal shutoff prevents output damage from excessive heat.

Configurable Channel-level Output State in Program Mode or Fault Mode

Describes how to configure output states for program and fault modes.

Connection Fault Handling

Explains how to configure module behavior when a connection fault occurs.

Forcing

Describes how to use forces to override data for testing and debugging.

Chapter 5 Configure and Replace Safety Modules

Create a New Module

Guides on creating new local or remote safety I/O modules in a project.

Edit the Module Configuration Common Categories

Explains how to edit common configuration categories for safety I/O modules.

Edit the 1756-IB16S Module Configuration Categories

Details how to configure categories specific to the 1756-IB16S input module.

Edit the 1756-OBV8S Module Points Category

Details how to configure points for the 1756-OBV8S output module.

View the Module Tags

Guides on how to view module tags in the Logix Designer Tag Editor.

Replace a Safety Module

Provides instructions and considerations for replacing safety modules in a system.

Appendix A Troubleshoot Your Module

Module Status Indicators

Describes the meaning of the status indicators on the safety I/O modules.

OK Status Indicators

Details the status of the module's OK indicator and troubleshooting guidance.

Module ST/FLT Status Indicator

Explains the I/O Status (ST) and Fault Status (FLT) indicators for troubleshooting.

Status and Fault Information in Module Properties Categories

Describes how to find fault information within module properties categories.

Module Status on General Category

Shows where module status is indicated on the General category of Module Properties.

Module Fault Descriptions on Connection Category

Explains how fault descriptions and error codes appear on the Connection category.

Module Fault Descriptions on Module Info Category

Explains where major and minor fault information is listed in the Module Info category.

Module and Point Diagnostics

Explains how to use diagnostics to monitor module and point conditions.

Module Diagnostics

Describes how module diagnostics provide module-wide operating information.

Point Diagnostics

Details how to check individual points for faults like short circuits.

Logix Designer Application Tag Editor

Shows how fault conditions are indicated within the controller tags in the Tag Editor.

InternalFault Triggered on the Safety Output Module

Describes conditions that can trigger an InternalFault on safety output modules.

Appendix B Module Tag Definitions

Access the Tags

Guides on how to access module tags through the Logix Designer Tag Editor.

Name Conventions

Explains the naming conventions used for module tags.

1756-IB16S Module Tags

Lists and describes the input and output tags specific to the 1756-IB16S module.

1756-OBV8S Module Tags

Lists and describes the input and output tags specific to the 1756-OBV8S module.

Appendix C Application and Wiring Examples for Safety Modules

1756-IB16S Module Wiring Diagrams

Provides example wiring diagrams for the 1756-IB16S safety input module.

1756-OBV8S Module Wiring Diagrams

Provides example wiring diagrams for the 1756-OBV8S safety output module.

Appendix D Safety Data for Safety Modules

1756-IB16S Safety Data

Lists calculated safety data parameters, including PFD and PFH, for the 1756-IB16S module.

1756-OBV8S Safety Data

Lists calculated safety data parameters, including PFD and PFH, for the 1756-OBV8S module.

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