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Allen-Bradley PowerFlex 525 User Manual

Allen-Bradley PowerFlex 525
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204 Rockwell Automation Publication 520-UM001A-EN-E - February 2013
Appendix F PID Set Up
A463 and A475 [PID x Diff Rate]
The Differential gain (units of 1/seconds) affects the rate of change of the
PID output. The differential gain is multiplied by the difference between
the previous error and current error. Thus, with a large error the D has a
large effect and with a small error the D has less of an effect. This
parameter is scaled so that when it is set to 1.00, the process response is
0.1% of P044
[Maximum Freq] when the process error is changing at 1% /
second. A larger value for [PID x Diff Rate] makes the differential term
have more of an effect and a small value makes it have less of an effect. In
many applications, the D gain is not needed. Setting [PID x Diff Rate] to
0.00 (factory default) disables the differential component of the PID loop.
Guidelines for Adjusting the PID Gains
1. Adjust the proportional gain. During this step it may be desirable to
disable the integral gain and differential gain by setting them to 0. After a
step change in the PID Feedback:
If the response is too slow increase A461 or A473 [PID x Prop Gain].
If the response is too quick and/or unstable (see Unstable Response
on
page 205), decrease A461 or A473 [PID x Prop Gain].
Typically, A461 or A473 [PID x Prop Gain] is set to some value below
the point where the PID begins to go unstable.
2. Adjust the integral gain (leave the proportional gain set as in Step 1). After
a step change in the PID Feedback:
If the response is too slow (see Slow Response – Over Damped
on
page 205), or the PID Feedback does not become equal to the PID
Reference, decrease A462 or A474 [PID x Integ Time].
If there is a lot of oscillation in the PID Feedback before settling out
(see Oscillation – Under Damped
on page 205), increase A462 or
A474 [PID x Integ Time].
3. At this point, the differential gain may not be needed. However, if after
determining the values for A461 or A473 [PID x Prop Gain] and A462 or
A474 [PID x Integ Time]:
Response is still slow after a step change, increase A463 or A475 [PID x
Diff Rate].
Response is still unstable, decrease A463 or A475 [PID x Diff Rate].
The following figures show some typical responses of the PID loop at different
points during adjustment of the PID Gains.

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Allen-Bradley PowerFlex 525 Specifications

General IconGeneral
Horsepower0.5-30 HP
kW0.4-22 kW
Input Voltage200-240V AC, 380-480V AC
EnclosureIP20, NEMA/UL Type 1
CommunicationsEtherNet/IP
Control MethodsV/Hz, Sensorless Vector
STOSafe Torque Off (STO)
Output Voltage0-Input Voltage
Operating Temperature-20°C to 50°C (-4°F to 122°F)
Storage Temperature-40°C to 85°C (-40°F to 185°F)
Relative Humidity5-95% non-condensing
DimensionsVaries by model
WeightVaries by model

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