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Alltech KEENAN MechFiber340 - User Manual

Alltech KEENAN MechFiber340
76 pages
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Revision G04 July 2018
Operator’s Manual
MechFiber340
MechFiber360
KEENAN MechFiber340 & 360
Operator’s Manual
Eective from models
MF34I100 & MF36I100
Revision G04 July 2018
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Summary

Introduction to KEENAN MechFiber

KEENAN MechFiber Mixer Wagon and BaleBlend Overview

Provides an overview of the KEENAN MechFiber Mixer Wagon and BaleBlend models.

Understanding Warning and Caution Notes

Explanation of Warning, Caution, and Note Symbols

Defines the meaning and purpose of different types of operational notes and symbols.

Safety Warning Signs and Symbols

Visual Guide to Safety Symbols

Illustrates and describes various safety signs for machine operation.

Core Operating Principles

Weighing System Functionality

Details the electronic weighing system for accurate rationing of feed.

Chopping and Mixing Process

Explains the mechanism and process of chopping and mixing feed ingredients.

Feeding Out and Initial Maintenance Overview

Feeding Out Mechanism

Describes the process and components involved in feeding out the mixed material.

Introduction to Machine Maintenance

Highlights the importance of regular maintenance for machine longevity and warranty.

Operational Safety and Hazard Awareness

Key Safety Precautions for Operation

Lists critical safety warnings and precautions to prevent accidents during operation.

Machine Safety Design and Hazards

Details the machine's safety features and potential hazards to be aware of.

Detailed Operational Safety Guidelines

Safe Machine Operation Practices

Provides comprehensive guidelines for safe machine use and transit.

Safety Procedures for Maintenance

Safety Precautions for Entering Mixing Chamber

Outlines essential safety steps for personnel entering the mixing chamber.

Weighing System Details

Weighing System Components and Function

Describes the robust and accurate electronic weighing system.

Machine Operation Setup

Initial Machine Setup Procedures

Guides users through the essential steps for setting up the machine before operation.

Hitch Height Adjustment Options

Standard Hitch Adjustment

Details the standard method for adjusting the hitch height.

High Hitch Adjustment

Explains the procedure for adjusting to a higher hitch position.

Clevis Hitch Adjustment

Covers the adjustment process for the Clevis hitch type.

Mixer Wagon Capacity Considerations

Factors Affecting Machine Capacity

Explains variables that influence the total material capacity of the mixer.

Loading and Mixing Process

Optimizing Chop Effectiveness and Speed

Lists key factors that determine the effectiveness and speed of the chopping process.

KEENAN MechFiber Mixer Wagon Operation

General Loading Procedures

Outlines general guidelines for loading the mixer wagon correctly.

Loading and Mixing Sequence Guide

Provides a recommended sequence for loading ingredients for optimal mixing.

KEENAN MechFiber BaleBlend Operation

BaleBlend General Loading Procedures

Specifies general loading guidelines for BaleBlend models.

BaleBlend Loading and Mixing Sequence

Presents the recommended loading sequence for BaleBlend ingredients.

BaleBlend Model Specific Instructions

Bale Loading and Chopping Times

Details estimated chopping times for various bale types and weights.

Loading Large Square Bales

Provides specific guidance on how to load large square bales for effective chopping.

Root Crop Processing and Feeding Out

Washing and Chopping Root Crops

Instructions for washing and chopping root materials in the mixer.

Feeding Out Procedure

Step-by-step guide for the feeding out process of mixed materials.

Chain Maintenance and Inspection

Checking Chain Tension Arms

Guidance on inspecting and adjusting chain tension arms weekly.

Automatic Oiler Reservoir Check

Instructions for checking and topping up the automatic oiler reservoir.

Adjusting Chain Tension

Setting Primary Chain Tension

Procedure for setting and adjusting the tension on the primary drive chain.

Setting Secondary Chain Tension

Method for setting and adjusting the tension on the secondary rotor chain.

Greasing Bearing Points

Bearing Grease Point Locations

Identifies specific bearing grease points on the front and rear of the machine.

Greasing Pivot Points

VFC Door Pivot Point Greasing

Specifies grease points for the VFC door hydraulic ram pivots.

Drive System Pivot Point Greasing

Details grease points for drive system pivot mechanisms.

Blade and BaleBlend Specific Maintenance

Blade Sharpening and Replacement

Guidance on maintaining the sharpness and condition of machine blades.

Monthly Maintenance for BaleBlend Models

Key monthly checks for BaleBlend models, including tines and buffers.

Shear Bolt Specifications and Use

Recommended Shear Bolt Grades

Lists the recommended shear bolt types and sizes for the machine.

Fastener Torque and Tyre Maintenance

General Torque Specifications for Fasteners

Provides torque values for wheel studs and axle U-bolts.

Tyre Pressure and Wear Checks

Details recommended tyre pressures and inspection guidance.

Wheel and Elevator Maintenance

Annual Wheel Hub Maintenance

Covers annual checks and maintenance for wheel hubs and components.

Rear Feedout Elevator Maintenance

Guidance on maintaining the rear feedout elevator belt and rollers.

Side and Stub Feedout Elevator Maintenance

Elevator Belt and Bearing Lubrication

Instructions for maintaining side and stub feedout elevator belts and bearings.

Complete Maintenance Checklist

Daily and Weekly Maintenance Tasks

Lists essential daily and weekly checks for machine upkeep.

Monthly and Yearly Maintenance Schedule

Outlines periodic maintenance tasks for monthly and yearly intervals.

Machine Specifications and Weights

Machine Weight Variations

Provides weight details for MechFiber340 and MechFiber360 models.

Hydraulic System Spare Parts

Hydraulic Hose Assemblies and Kits

Lists parts for hydraulic feed-out tray hoses, VFC door, and auto-oiler.

Front Cover and Guard Components

GRP Cover and Front Guard Parts

Details components for the GRP cover and front guard assemblies.

Driveline Chain Specifications

Primary and Rotor Drive Chain Details

Specifies part numbers and details for primary and rotor drive chains.

Driveline Component Parts

Detailed Driveline Part Numbers

Lists part numbers for various components within the driveline system.

Driveline System Parts List

Exploded View of Driveline Components

Illustrates and lists parts for the driveline system.

Rotor Assembly Spare Parts

Rotor Assembly Component Breakdown

Lists parts specific to the rotor assembly, including paddles and seals.

Auger Assembly Spare Parts

Auger Component Part Numbers

Details the specific parts that make up the auger assembly.

Auger Chamber and Guillotine Door Parts

Guillotine Door and Auger Chamber Components

Lists parts for the guillotine door and auger chamber assembly.

Standard Feed-Out Tray Spare Parts

Feed-Out Tray Shroud and Door Components

Details parts for the feed-out tray shroud, door, and associated hardware.

Fold Down Tray Spare Parts

Fold Down Tray Shelf and Hinge Components

Lists parts for the fold down tray shelf, hinge, and mounting plates.

Body Sealing Component Parts

VFC Door Seals and Retainers

Details parts for VFC door inner and outer seals and retainers.

Body Blade and Fastener Parts

Top Knife and Body Blade Specifications

Lists specifications and quantities for top knife and body blades.

Rear Panel Assembly Parts

Main Body Shell and Ladder Assembly Parts

Details parts for the main body shell and ladder assembly.

Chassis and Weighbar Components

Standard Chassis Parts and Hardware

Lists parts for the main chassis, axles, and hitch assembly.

Optional Hydraulic Jacks and Hitches

Details optional hydraulic jacks, mounting brackets, and hitch assemblies.

German High Hitch Chassis Components

Air Brake System and Hitch Parts

Specifies parts for the air brake system and German high hitch.

BaleBlend Series I Spare Parts

Series I BaleBlend Creel and Tine Components

Lists parts for the BaleBlend Series I creel, guide arms, and tine brackets.

BaleBlend Series III Spare Parts

Series III BaleBlend Creel and Arm Components

Details parts for the Series III BaleBlend creel, arms, and load bumper.

BaleBlend Creel Kicker Assembly

Creel Kicker Arm and Spring Kit

Lists parts for the BaleBlend creel kicker arm assembly and spring kit.

BaleBlend Tine Bracket and Arm Assemblies

Tine Assembly and Bracket Components

Details parts for BaleBlend tine assemblies, brackets, and associated hardware.

Axle Options and Spare Parts

Axle Specifications and Type Options

Outlines different axle types, specifications, and brake dimensions.

Axle Spare Parts Identification

Lists individual spare parts for hubs, bearings, drums, and shoes.

Axle Maintenance Procedures

Wheel Nut Tightening and Retightening

Guidelines for properly tightening and retightening wheel nuts.

Hubcap and Bearing Play Checks

Procedures for checking hubcap integrity and bearing play.

Ancillary Components and Fittings

PTO Shaft and Planetary Gearbox Parts

Lists spare parts for PTO shafts and planetary gearboxes.

Grease Fittings and Auto Oiler Parts

Details various grease fittings, connectors, and auto oiler components.

Spool Valve Parts

Lists spare parts for spool valve assemblies with and without detent.

Specialized Ancillary Parts

Diverter Valve and Top Knife Parts

Details parts for diverter valves and heavy-duty top knives.

Mechanical Adjuster Assembly

Information on the mechanical adjuster complete assembly.

General Troubleshooting Guide

Addressing Operational Problems

Solutions for common issues like weighing display, door movement, noisy operation, and mixing.

Resolving Feed Out, Chopping, and Bale Issues

Troubleshooting steps for feed out speed, chopping performance, bale intake, and blockages.

Weighing System Troubleshooting

Diagnosing Weighing Reading Drift

Steps to resolve issues with drifting or unsteady readings on the weighbox.

Addressing Inaccurate Weighing and Power Issues

Guidance for inaccurate system weighing and weighbox power-on problems.

Warranty Policy and Product Changes

KEENAN Warranty Policy Details

Outlines the terms, conditions, and limitations of the KEENAN warranty.

Product Design Changes and Improvements

Statement regarding the company's right to modify products without prior notice.

EC Declaration of Conformity

Compliance with Essential Safety Requirements

Certifies compliance of KEENAN MechFiber models with safety directives.

Contact and Support Information

KEENAN Head Office and Global Contacts

Provides contact details for KEENAN's head office and international locations.

Alltech KEENAN MechFiber340 Specifications

General IconGeneral
BrandAlltech
ModelKEENAN MechFiber340
CategoryFarm Equipment
LanguageEnglish