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Altec DRM 12 - User Manual

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Copyright 2013 by Altec Industries, Inc.
All rights reserved. No part of this publication may be used or reproduced by any means, or stored in a
database or retrieval system, without prior written permission of the publisher. Making copies of any part
of this publication for any purpose other than personal use is a violation of United States copyright laws.
Altec Industries, Inc. reserves the right to improve models and change specications without notice.
2013
www.altec.com
DRM 12
Operators, Maintenance,
and Parts Manual
Operators and Maintenance Manual: 970413435 Parts Manual: 970413436

Table of Contents

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Summary

Preface

Warning

Death or serious injury can result from component failure. Continued use of equipment with hidden damage.

Danger

Death or serious injury will result from operation of a chipper while coupled to an energized aerial device.

Section 1 - Introduction

About This Manual

Provides instruction for operation and maintenance of the unit.

Section 2 - Unit Specifications

Purpose of the Unit

Describes the unit's design for reducing brush and tree components into wood chips.

General Specifications

Lists key specifications like capacity, horsepower, weight, dimensions, etc.

Component Identification

Identifies main parts of the chipper with diagrams.

Section 3 - Safety

Safety Instructions

Highlights accident situations and emphasizes reading safety alerts.

Lock-Out Tag Out Procedure (LOTO)

Details the procedure to prevent unexpected movement before accessing internal components.

General Operating Information

Lists essential checks and practices for safe unit operation.

Capacity

Defines the maximum material size that can pass through the feed wheel opening.

Chipper Personnel Safety Devices

Emphasizes training and proper use of safety devices.

Panic Bar Assembly

Describes activation to stop feed roller movement in emergencies.

Chip Curtain

Stops or deflects chips and debris from the infeed chute area.

Rotational Indicator

Indicates drum and drive component movement through the belt guard.

Drum Blade Change Pin

Used to lock the drum while performing blade maintenance.

Guards

Protects from injury; must be in place and in good condition.

Feed Roll Lock Pin

Holds the feed roll in raised position for clearing clogs.

Safety Tow Chains

Chains to be used every time a chipper is transported.

Breakaway Switch

Activates trailer brakes in case of separation from tow vehicle.

Disclaimer of Liability

Altec is not liable for unauthorized alterations or improper operation.

Accident Prevention Signs

Shows placards on the unit; replacements are available if lost or illegible.

Section 4 - Before You Operate

Daily Preoperational Inspection

Important checks to be performed prior to operation.

Hitching to Tow Vehicle

Details procedure for safely hitching the chipper to a tow vehicle.

Fueling Chipper

Instructions on how to safely fill the fuel tank.

Controls

Explains the function and operation of the unit's controls.

Feed Roller Operation

Describes how the feed roller is controlled via the feed control bar.

PTO;Clutch Engagement

Details the safe procedure for engaging the PTO/clutch.

Work Site Preparation

Covers safe setup of the chipper and work area.

Brush Preparation

Guidelines for preparing material to be chipped.

Starting the Engine

Instructions for safely starting the engine.

Engaging;Disengaging the Cutter Head

Steps for engaging and disengaging the cutter head.

Feeding Brush to the Chipper

Provides critical techniques for safely feeding material into the chipper.

Section 5 - Clearing Feed System and Discharge Chute

Feed System

Procedures for clearing jams in the feed system.

Discharge Chute

Procedures for clearing obstructions in the discharge chute.

Section 6 - Care of the Unit

Engine Oil

Procedures for checking and changing engine oil.

Engine Coolant

Procedures for checking and maintaining engine coolant.

Engine Air Filter

Importance and maintenance of the engine air filter.

Clutch and Power Take-Off (PTO)

Inspection, operation, and maintenance of the clutch/PTO.

Battery

Maintenance of the unit's battery.

Fasteners

Inspection and torque requirements for fasteners.

Tires and Wheels

Tire inflation and wheel lug nut torque specifications.

Tongue and Hitch

Inspection of the hitch and tongue tube for towing safety.

Chipper Electric Braking System

Operation and adjustment of the electric braking system.

Hinge and Friction Points

Lubrication recommendations for hinges and friction points.

Drum and Feed Roll Bearings

Lubrication requirements for drum and feed roll bearings.

Section 7 - Maintenance

General Maintenance Information

General guidelines and procedures for unit maintenance.

Equipment Storage

Procedures for storing equipment for extended periods.

Protective Measures

Steps to preserve the equipment during storage.

Hydraulic System

Critical maintenance procedures for the hydraulic system.

Cleanliness Precautions

Essential precautions to prevent contamination of the hydraulic system.

Filtration

Information on the unit's filtration system and its maintenance.

Oil Specifications

Recommended hydraulic oil types and properties.

Oil Condition

How to check and interpret the condition of the hydraulic oil.

Changing Oil and Flushing the System

Detailed steps for changing hydraulic oil and flushing the system.

Water Removal

Procedures for removing water contamination from the hydraulic system.

Lubrication

General lubrication guidelines and frequency.

Lubrication Chart

A chart detailing lubrication points, lubricants, and intervals.

Bearings

Lubrication of cutter head and feed roll bearings.

Slide Box

Lubrication of the slide box.

Chute Rotation

Lubrication of the chute rotation mechanism.

Hinge and Friction Points

Lubrication of hinges and friction points.

Jack Stand

Lubrication of the jack stand.

Engine Power Take-Off (PTO)

Lubrication and maintenance of the PTO clutch.

Engine

Engine lubrication requirements.

Structures

Inspection and cleaning of structural components.

Care of Exterior Surfaces

Recommendations for cleaning and maintaining the unit's exterior.

Welds

Importance of inspecting welds and procedures for field welds.

Fasteners

Information on types of fasteners and torque requirements.

System Operation

Explanation of the open center hydraulic system operation.

Oil Reservoir

Description of the oil reservoir and its components.

Oil Pump

Details about the standard hydraulic pump used.

Hydraulic Motors

Function of the motors driving the feed rate.

Valves

Explanation of valve terminology like "position" and "way".

Leakage

Identifying and addressing hydraulic oil leakage.

Heat Generation

Causes and effects of excessive heat in the hydraulic system.

Hydraulic Lines

Information on hydraulic lines, including lay lines and replacement.

Drive Belt;Pulleys

Maintenance and inspection of drive belts and pulleys.

Belt Adjustment

Procedures for adjusting belt tension and sheave alignment.

Troubleshooting, Testing, and Adjustments

General troubleshooting and testing procedures.

Synchronizing Tow Vehicle Brake Controller

Procedure for synchronizing the tow vehicle brake controller.

Breakaway Braking System

Ensures proper operation of the breakaway system.

Inspection and Maintenance

Inspecting and servicing the chipper brakes.

Mechanical

Maintenance procedures related to mechanical components.

Blade;Anvil Replacement

Procedures for replacing chipper blades and anvils.

Accessing the Cutter Head

Steps to access the cutter head for maintenance.

Blade Installation and Adjustment

Guides for installing and adjusting chipper blades.

Drum Inspection

Inspection of the cutter drum, air paddles, and blade pockets.

Blade Sharpening

Guidelines for sharpening chipper blades.

Anvil Removal;Installation

Steps for removing and installing the chipper anvil.

Engine;Clutch

Reference to operator manuals for engine/clutch procedures.

Bearing Replacement

Procedures for replacing spherical bearings.

Cutter Bearing Replacement

Detailed steps for replacing cutter bearings.

Electrical

Maintenance procedures related to electrical components.

Electrohydraulic Control

Overview of the electrohydraulic control system components.

FeedSense (EFC)

Explanation of the FeedSense® system for drum speed management.

Troubleshooting

Table for troubleshooting FeedSense® controller issues.

Appendix

Glossary

Definitions of industry terms and phrases used in the manual.

Torque Values

Fasteners

Torque values for various fasteners.

Bushing-Sheave

Torque values for bushing and sheave cap screws.

Fastener Specific Torque Application

Specific torque values for various components.

Daily Preoperational Checklist

Preventive Maintenance and Inspection Checklist

Troubleshooting Chart

ASSEMBLY, ROLLING HEAD AND FRAME, DRM 12

NOTE

Note regarding lug nuts displayed for reference only.

ASSEMBLY, ROLLING HEAD AND FRAME, DRM 12

ASSEMBLY, FEED SYSTEM, HYDRAULIC LIFT, DRM 12

ASSEMBLY, FEED SYSTEM, HYDRAULIC LIFT, DRM 12

ASSEMBLY, FEED CONTROL, HYDRAULIC LIFT, DRM 12

ASSEMBLY, FEED CONTROL, HYDRAULIC LIFT, DRM 12

ASSEMBLY, FEED CONTROL, HYDRAULIC LIFT, DRM 12

ASSEMBLY, HAND CRANK CHUTE ROTATION, DRUM CHIPPER

ASSEMBLY, HAND CRANK CHUTE ROTATION, DRUM CHIPPER

ASSEMBLY, HAND CRANK CHUTE ROTATION, DRUM CHIPPER

ASSEMBLY, POWER SYSTEM, KUBOTA 67 HP;74 HP;99 HP, DIESEL, DRM 12

ASSEMBLY, POWER SYSTEM, KUBOTA 67 HP;74 HP;99 HP, DIESEL, DRM 12

ASSEMBLY, POWER SYSTEM, KUBOTA 67 HP;74 HP;99 HP, DIESEL, DRM 12

ASSEMBLY, POWER SYSTEM, GM, 89 HP, GASOLINE, DRM12 & CFD1217

ASSEMBLY, POWER SYSTEM, GM, 89 HP, GASOLINE, DRM12 & CFD1217

FINAL ASSEMBLY, DRM 12

FINAL ASSEMBLY, DRM 12

FINAL ASSEMBLY, DRM 12

FINAL ASSEMBLY, DRM 12

ASSEMBLY, PLACARD ORIENTATION, DRM 12

HYDRAULIC TANK ASSEMBLY

20 IN DIA DRUM ASSEMBLY

NOTE

Note about specific parts not being visually shown.

SPARE TIRE MOUNT ASSEMBLY

WHEEL CHOCKS WITH BOLT ON CHOCK HOLDERS, DC1317;DC1317 HP;CFD1217

WHEEL CHOCKS WITH BOLT ON CHOCK HOLDERS, DC1317;DC1317 HP;CFD1217

KIT, HYDRAULIC PUMP DRIVE, 3.0 L GM GASOLINE ENGINE

KIT, HYDRAULIC PUMP DRIVE, 3.0 L GM GASOLINE ENGINE

ASSEMBLY, FUEL SYSTEM, DRM12 & CFD1217

ASSEMBLY, FUEL SYSTEM, DRM12 & CFD1217

ASSEMBLY, FUEL SYSTEM, DRM12 & CFD1217

3 SPOOL MANUAL MAIN CONTROL VALVE ASSEMBLY

ELECTRO HYDRAULIC VALVE, FEED CONTROL, DC610

FOR VALVES MANUFACTURED BY CROSS FLUID POWER

Part numbers for valves manufactured by Cross Fluid Power.

ELECTRO HYDRAULIC VALVE, FEED CONTROL, DC610

FOR VALVES MANUFACTURED BY PARKER

Part numbers for valves manufactured by Parker.

Altec DRM 12 Specifications

General IconGeneral
BrandAltec
ModelDRM 12
CategoryChipper
LanguageEnglish