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Ametek BrookField TC Series User Manual

Ametek BrookField TC Series
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TC-Series Circulating Baths with
Standard Digital Temperature Controller
Operator’s Manual
110-512 BEL/EN 06 September 2018
Models:
TC-150SD
TC-250SD
TC-550SD
TC-650SD

Table of Contents

Questions and Answers:

Ametek BrookField TC Series Specifications

General IconGeneral
BrandAmetek
ModelBrookField TC Series
CategoryController
LanguageEnglish

Summary

Introduction

Features

Highlights user-friendly features of the Circulating Bath for operation.

Performance Specifications

Model Type Specifications

Details reservoir capacity, dimensions, weight, and temperature range for models.

Electrical Requirements

Lists voltage, frequency, and amperage for different models.

Environmental Conditions

Specifies operating conditions like altitude, humidity, and temperature.

Heating and Cooling Curves

TC-150/250 Heating Rates (60 Hz)

Illustrates the heating performance of TC-150 and TC-250 models at 60 Hz.

TC-150/250 Heating Rates (50 Hz)

Illustrates the heating performance of TC-150 and TC-250 models at 50 Hz.

Heating and Cooling Curves

TC-550/650 Heating Rates (60 Hz)

Shows heating rates for TC-550 and TC-650 models at 60 Hz.

TC-550/650 Heating Rates (50 Hz)

Shows heating rates for TC-550 and TC-650 models at 50 Hz.

TC-550/650 Cooling Rates (60/50 Hz)

Depicts cooling performance of TC-550 and TC-650 models.

General Safety Information

Safety Symbols Explained

Explains the meaning of various warning and informational symbols used in the manual.

Safety Recommendations

Fluid Compatibility and Handling

Advises on safe use of bath fluids, including non-flammable and non-acidic types.

Electrical Safety

Emphasizes grounding, cord condition, and disconnecting power for maintenance.

Operational Safety

Covers fluid levels, draining, and caution regarding hot surfaces.

Regulatory Compliance and Testing

ETL Intertek Certifications

Lists safety standards for which the 60 Hz units are certified.

CE Mark Compliance

Details directives and standards for CE marking on all units.

Unpacking Your Circulator

Packing Material Handling

Instructs to keep packaging until unit operation is confirmed.

Initial Inspection

Advises checking for shipping damage and removing packing material.

Contents

Heating Only Circulators Items

Lists components included with TC-150SD and TC-250SD models.

Refrigerating / Heating Circulators Items

Lists components included with TC-550SD and TC-650SD models.

Controls and Components

Standard Digital Controller

Identifies controls and display elements on the controller unit.

Rear Panel Connections

Details ports and connections on the rear of the controller and power module.

Refrigerating/Heating Baths

External View

Diagram showing external components of the Refrigerating/Heating bath.

Rear View and Power Module

Illustrates rear connections and the refrigeration power module.

Heating Only Baths

External View

Diagram showing external components of the Heating Only bath.

Safety Warnings

Provides crucial safety warnings for lifting and maintenance.

Quick-Start

Step 1: Fill Reservoir

Instruction to fill the reservoir with fluid to the correct level.

Step 2: Connect Cooling Coils

Connect cooling coils to an external water line for specific models.

Step 3: Connect Power and Control Cables

Procedure for connecting electrical power and control cables.

Step 4: Place Power Switch ON

Instructions to set the power switch/circuit breaker to the ON position.

Step 5: Turn Controller ON

How to power on the circulating bath controller.

Step 6: Enter Temperature Set Point

Steps to set the desired operating temperature.

Step 7: Set Safety Thermostat

Procedure for setting the safety thermostat for over-temperature protection.

Installation and Startup

General Site Requirements

Guidance on locating the circulator for optimal performance and safety.

Adding Liquid to the Bath Reservoir

Instructions for filling the reservoir with appropriate bath fluid.

Installation and Startup

Pump Inlet and Outlet Connections

Details on connecting tubing for external circulation applications.

External Closed Loop Circulation

Instructions for setting up external circulation loops and flow.

Installation and Startup

Refrigeration Control Connections

Connecting the refrigeration control cable for relevant models.

Electrical Power

Information on connecting the circulator to a power source.

Installation and Startup

RS232 Serial Communication

Setting up serial communication for data logging and control.

Controller Setup

Powering the Unit

Instructions on how to turn the circulator on and its initial display.

Display Symbols

Explanation of symbols shown on the controller display.

Controller Setup

Safety Set Temperature Configuration

Procedure for setting the over-temperature safety limit.

Normal Operation

Keys and Controls Overview

Description of the functions of each key on the controller.

Turning Your Circulator ON

Step-by-step guide to powering on the unit.

Normal Operation

Main Operational Display (Home)

Description of the primary display screen and its indicators.

Set-Up Sub-Menus

Overview of configurable parameters and their factory defaults.

Normal Operation

Adjusting the Temperature Set Point

Guide to changing the desired operating temperature.

Normal Operation

Selecting the Temperature Unit (°C/°F)

How to switch between Celsius and Fahrenheit displays.

Normal Operation

Selecting the Pump Speed (Low/High)

Instructions to choose between low and high pump speed settings.

Normal Operation

Calibrating Your Circulator

Procedure to match the circulator's display to a reference thermometer.

Normal Operation

Setting the Low Limit Temperature

Configuring the safety limit for minimum bath temperature.

Normal Operation

Setting the High Limit Temperature

Configuring the safety limit for maximum bath temperature.

Normal Operation

Selecting the Serial Communication Baud Rate

Setting the data transmission speed for RS232 communication.

Normal Operation

Setting the Auto Cool Temperature

Adjusting the temperature for refrigeration activation on relevant models.

Resetting the Factory Default Values

Procedure to restore the circulator to its original settings.

Normal Operation

Changing Your Circulator's Viewing Angle

Adjusting the controller's display angle for better visibility.

Loss of Power Restart

Information on how the unit behaves after a power interruption.

Inert Gas Purge

Details on using the port for inert gas blanketing.

Display Messages and Alarms

Informational Messages

Explanation of 'FAIL POWER' message and its resolution.

Warning Messages

Details on 'LOW LIMIT' and 'HIGH LIMIT' warnings.

Alarm Conditions

Explanation of 'OVERTEMP'/'LOW FLUID' alarms and corrective actions.

Fault Conditions

Information on 'INTERNAL PROBE' and 'HEATER' faults.

Routine Maintenance and Troubleshooting

General Maintenance Precautions

Safety warnings before performing maintenance or service.

Maintaining Clear Bath Water

Tips for preventing algae growth and keeping bath water clean.

Draining the Bath Reservoir

Procedure for safely draining the bath fluid.

Routine Maintenance and Troubleshooting

Checking the Over-Temperature Safety System

Procedure to test the over-temperature safety functionality.

Cleaning Your Circulator

Cleaning the Temperature Controller

Instructions for safely cleaning the controller unit.

Cleaning the Bath Reservoir

Methods for removing mineral deposits from the reservoir.

Cleaning External Surfaces

Guidance for cleaning the top deck and external parts.

Cleaning the Pump Impeller

How to remove debris lodged in the pump impeller.

Cleaning Condenser, Air Vents, and Filter

Maintenance for refrigeration components on relevant models.

Temperature Controller Removal and Re-Installation

Removal Procedure

Step-by-step guide to detach the controller from the top deck.

Temperature Controller Removal and Re-Installation

Re-Installation Procedure

Instructions for correctly remounting the controller onto the top deck.

Troubleshooting Chart

Unit Operation Issues

Diagnosing problems with the unit not starting or showing 'STANDBY'.

Fluid Circulation Problems

Resolving issues related to insufficient or no fluid circulation.

Temperature Control Issues

Troubleshooting heating, cooling, and temperature stability problems.

Troubleshooting Chart

Cooling Performance Issues

Addressing problems with the circulator's cooling capacity.

Low Temperature Achievement

Troubleshooting difficulties in reaching and maintaining low temperatures.

Technical Information

Reservoir Fluids

Information on selecting and using compatible bath fluids.

Technical Information

Fluids to Avoid

Lists liquids that should not be used as bath fluids.

Application Notes

Guidance on fluid behavior at temperature extremes and without refrigeration.

RS232 Communications Setup

Details on connecting the controller for serial communication.

Technical Information

Using Bath Controller with Software

Connecting the controller to compatible Brookfield software.

Using Bath Controller with Rheometer

Controlling the bath directly from a Brookfield Rheometer.

Technical Information

RS232 Commands (No Software)

List of commands for controlling the circulator without Brookfield software.

Technical Information

RS232 Command Legend

Explanation of parameters and status codes for RS232 commands.

Equipment Disposal (WEEE Directive)

WEEE Directive Compliance

Information on proper disposal of electrical and electronic equipment.

Replacement Parts, Optional Accessories & Fluids

Standard Digital Controller Parts

List of replacement parts for the standard digital controller models.

Optional Accessories

List of optional accessories available for the circulator.

Fluids

Catalog of available bath fluids and cleaners.

Warranty Repair and Service

Warranty Coverage

Details on the two-year warranty against defects.

Service Contact Information (USA)

Contact details for repair or service within the United States.

Service Contact Information (International)

Information for obtaining service outside the United States.

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