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Armstrong G2D93CT User Manual

Armstrong G2D93CT
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506303-01 Page 1 of 40Issue 0938
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INSTALLATION INSTRUCTIONS
G2D93CT, G2D93CU, G2D95CT, & G2D95CU
High Efficiency Multiposition Gas Furnace
with System Sentry™ Control System
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage.
Refer to this manual. For assistance or additional information, consult a qualified installer, service agency,
or the gas supplier.
WARNING
Do not store combustible materials, including gasoline and
other flammable vapors and liquids, near the furnace, vent
pipe, or warm air ducts. The homeowner should be
cautioned that the furnace area must not be used as a
broom closet or for any other storage purposes. Such uses
may result in actions that could cause property damage,
personal injury, or death.
WARNING
This furnace is not approved for installation in a mobile
home. Do not install this furnace in a mobile home.
Installation in a mobile home could result in actions that
could cause property damage, personal injury, or death.
WARNING
The installation of the furnace, wiring, warm air ducts, venting, etc. must conform to the requirements of the National Fire
Protection Association; the National Fuel Gas Code, ANSI Z223.1/NFPA No. 54 (latest edition) and the National Electrical
Code, ANSI/NFPA No. 70 (latest edition) in the United States; CSA B149.1 (latest edition) Natural Gas and Propane Installation
Codes and the Canadian Electrical Code Part 1, CSA 22.1 (latest edition) in Canada; and any state or provincial laws, local
ordinances (including plumbing or wastewater codes), or local gas utility requirements. Local authorities having jurisdiction
should be consulted before installation is made. Such applicable regulations or requirements take precedence over the
general instructions in this manual.
IMPORTANT
Manufactured By
Allied Air Enterprises Inc.
A Lennox International Inc. Company
215 Metropolitan Drive
West Columbia, SC 29170
TABLE OF CONTENTS
SAFETY ........................................................ 2
INSTALLATION ............................................. 3
START-UP................................................... 26
OPERATION ............................................... 27
MAINTENANCE .......................................... 32
CONTROL DIAGNOSTICS ......................... 33
REPAIR PARTS .......................................... 34
WIRING DIAGRAMS................................... 35
*506303-01*
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Armstrong G2D93CT Specifications

General IconGeneral
Fuel TypeGas
AFUE93%
StagesTwo-Stage
Blower Motor TypeVariable Speed
Heating Capacity60, 000 - 120, 000 BTU/h
Blower MotorECM
Ignition TypeHot Surface Ignition
Heat Exchanger MaterialStainless Steel
WarrantyLifetime Heat Exchanger, 10 years parts

Summary

IMPORTANT SAFETY INFORMATION

INSTALLATION

Location Requirements

Proper placement for optimal operation, performance, and protection from contaminants.

Shipment Inspection

Procedure for checking equipment upon arrival for damage or shortages.

INSTALLATION

Clearances and Air Requirements

Minimum clearances to combustibles and air for combustion/ventilation.

Space Definitions

Defines confined and unconfined spaces for installation.

INSTALLATION

Contaminated Air and Venting

Handling contaminated air and special venting considerations for high efficiency.

Venting

Venting Materials and Specifications

Approved materials for vent pipes and fittings, including Canadian requirements.

Category IV Furnace Limitations

Vent Pipe Sizing Tables

Tables to determine minimum vent pipe diameter based on length and elbows.

Venting

Vent Pipe Installation Details

Concentric kits, pipe sizing, high altitude, and horizontal venting guidelines.

Sidewall Vent Terminal Clearances (Direct Vented Furnaces)

Clearance Requirements Table

Required clearances for vent and air supply inlets from building features.

Sidewall Vent Terminal Clearances (Non-Direct Vented Furnaces)

Clearance Requirements Table

Required clearances for vent and air supply inlets from building features.

Venting

Upflow Direct Vent Installation

Installation details for direct vent furnaces in upflow configuration.

Venting

Upflow Non-Direct and Horizontal Direct Venting

Installation details for non-direct vent and direct vent furnaces.

Venting

Horizontal Venting Configurations

Diagrams for horizontal direct vent installations (Right/Left airflow).

Venting

Horizontal Non-Direct Vent Installation

Installation details for non-direct vent furnaces in horizontal configurations.

Venting

Low Clearance and Existing Systems

Handling low clearance horizontal venting and existing vent systems.

Condensate Disposal Installation

Upflow and Horizontal Condensate Drains

Connecting condensate drains for upflow and right-to-left horizontal airflow.

Condensate Disposal Installation

Left-to-Right Horizontal Drains

Condensate disposal setup for left-to-right horizontal airflow.

Condensate Disposal Installation

Tight Clearance Drains and Pressure Switch

Alternate drain methods and pressure switch connection for upflow units.

Circulating Air Supply

Return Air Duct Requirements

Guidelines for sealed return air duct systems for proper operation.

Filters and Gas Supply

Filter Installation and Gas Piping

Filter rack installation and gas supply piping requirements.

Gas Supply and Piping

Gas Piping Connection Details

Diagram and notes for connecting gas piping, including warnings.

Electrical Wiring

Wiring, Grounding, and Thermostat

Compliance with codes, thermostat installation, and staging options.

Accessory Connections

Wiring terminals for humidifiers, air cleaners, and continuous blower.

Electrical Wiring

Blower Operation and Twinning

Continuous blower operation, twinning furnaces, and variable speed features.

Electrical Wiring

Blower Control and Dehumidification

Soft stop features, passive/active dehumidification, and airflow adjustments.

Electrical Wiring

Airflow Adjustment Tables

Tables for setting heating and cooling airflow based on model and settings.

START-UP

Lighting Instructions and Safety

Procedures for safely starting the furnace and handling gas smells.

OPERATION

Sequence of Operation (G2D93CT/U Models)

Step-by-step process for heating, fan, and cooling modes.

Sequence of Operation (G2D95CT/U Models)

Step-by-step process for heating and cooling for G2D95CT/U models.

OPERATION

Heating Operation Modes

Details on high heat calls and fan operation for G2D95CT/U models.

OPERATION

Cooling Modes and Controls

Single/two-stage cooling, heat pump mode, and key control descriptions.

Checking and Adjusting Gas Input

Gas Pressure and Controls

Gas pressure requirements, auxiliary limits, and control board functions.

Checking and Adjusting Gas Input

Altitude Adjustments and Motor Replacement

Adjusting gas pressure for altitude and emergency motor replacement.

MAINTENANCE

System Maintenance Checks

Condensate system, burners, filters, and motor maintenance procedures.

System Sentry™™ CONTROL DIAGNOSTICS

Troubleshooting and Fault Codes

Visual checks, fault code history, and LED indicators for diagnostics.

REPAIR PARTS

Component Groups for Ordering

Lists of parts by group (Control, Heat Exchanger, Blower, Burner).

Accessories and Vent Kits

Available conversion kits, filter frames, and vent kits for purchase.

FOR MASSACHUSETTS ONLY

Side Wall Horizontal Venting Regulations

Specific installation requirements for horizontal venting in Massachusetts.

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