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ASV RT-40 User Manual

ASV RT-40
95 pages
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RT-40
Version: EN
Edition: 2019-05
Part Number: 0404-766 (US)
Valid From Serial No: 00100 (RT-40)
Original Instructions
Operation and Maintenance Manual

Table of Contents

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ASV RT-40 Specifications

General IconGeneral
Engine MakeKubota
Engine ManufacturerKubota
Fuel TypeDiesel
Transmission TypeHydrostatic
UndercarriageRubber Track
Bucket TypeGeneral Purpose
HornYes
Warranty2 years/2, 000 hours
Country of ManufactureUSA
Engine TypeDiesel
Cooling SystemLiquid
StarterElectric
Battery12V
Brake SystemHydrostatic
Loader Arm MaterialSteel
Quick CouplerYes
Operator StationROPS/FOPS
MirrorsOptional
HeaterOptional

Summary

Introduction

Product Identification (PIN)

Identifies the machine's unique Product Identification Number (PIN) and its location.

Manual Introduction

Welcomes the user and outlines the manual's purpose for proper machine use and safety.

Safety Alert Symbol

Explains the universal safety alert symbol and its meaning for hazard recognition.

Intended Use

Defines the machine's designed purpose and acceptable applications.

Bulletin Compliance

Emphasizes compliance with safety bulletins and the importance of owner registration.

Contacting the Manufacturer

Provides guidance on who to contact for questions regarding ownership, applications, and standards.

Copyright Information

States the manual's copyright and usage restrictions.

Warranty Details

Informs about the product's warranty coverage and where to find details.

Tier 4F Compliance Information

Details emissions compliance features and fuel requirements for Tier 4F standards.

Safety

Safety Alert System Explanation

Explains the safety alert symbol and its use to warn of potential injury hazards.

Graphical Symbols Guide

Illustrates and describes various hazard and avoidance symbols used in the manual.

Safety Signs on Machine

Shows the location and identifies safety signs on the machine.

General Safety Notes

Provides essential safety guidelines for operator awareness, machine use, and maintenance.

Personal Protection Equipment (PPE)

Recommends and specifies necessary personal protective equipment (PPE) for safe operation.

Hazard Zone Definition

Defines the machine's hazard zone and emphasizes maintaining a safe distance.

Safe Operation Guidelines

Outlines requirements for operators and safe operating practices.

Machine Stability

Advises on operating with caution to maximize machine stability and prevent rollovers.

Transporting Persons Prohibition

States that the machine must not be used to transport persons.

Fire Prevention Measures

Covers precautions to minimize fire risk, including refueling and maintenance.

Crush and Burn Avoidance

Details safety measures to avoid crushing and burn hazards from machine parts.

Placing Machine Into Operation

Lists pre-operation checks and procedures for placing the machine into service.

Starting the Machine

Describes the correct procedure for starting the engine and checking systems.

Jobsite Safety

Provides safety guidelines specific to jobsite conditions and hazards.

Parking the Machine

Outlines the correct procedure for safely parking the machine.

Towing and Retrieving

Explains the proper procedure and precautions for towing or retrieving the machine.

Transporting Safely

Details safe procedures for loading, securing, and transporting the machine.

Maintenance Safety

Covers general safety precautions for performing maintenance and service tasks.

Battery Safety

Provides safety information for handling the battery, including handling acid and explosion risks.

Hydraulic Lines and Hoses Safety

Outlines safety precautions and inspection criteria for hydraulic hoses and lines.

Technical Data

General Structure

Provides a key identifying major structural components of the machine.

Machine Views

Presents dimensional drawings and views of the machine.

Engine Specifications

Lists specifications for the machine's engine, including make, type, and power.

Electrical System Specifications

Details specifications for the machine's electrical system, including voltage and battery.

Undercarriage Specifications

Provides specifications for the undercarriage, such as type and travel speed.

Transmission Specifications

Lists specifications for the transmission, including make, type, and relief pressure.

Auxiliary Hydraulics Specifications

Details specifications for the auxiliary hydraulic system, including flow and pressure.

Ground Pressure

States the ground pressure exerted by the machine.

Operating Specifications

Lists key operating specifications like tipping load and operating capacity.

Refill Capacities

Provides approximate capacities for various fluids like fuel, oil, and coolant.

Fluid Specifications

Specifies the required fluids and their standards for the machine.

Dimensions and Weights

Lists the machine's dimensions and weights.

Machine Description and Controls

Display Elements and Switches

Identifies and explains the machine's display elements and switches.

Control Symbols

Illustrates and describes various symbols used on the machine's controls and displays.

Machine Controls Overview

Introduces the machine's pilot joystick controls for drive and lift arm functions.

Throttle Operation

Explains the function and operation of the throttle control for engine RPM.

Operator Seat Adjustments

Describes the adjustments available for the operator's suspension seat.

Electric Attachment Control

Details the electric attachment control system and its electrical output capabilities.

Auxiliary Hydraulics Operation

Explains the operation and connection of the auxiliary hydraulic system.

Operator Interface Guide

Describes the operator interface, gauge screens, and menu navigation.

Emergency Exits

Provides instructions on how to use the emergency exits for operator escape.

Attachment Compatibility

Outlines the criteria for determining attachment compatibility with the machine.

Operation

General Operation Information

Stresses operator responsibility for safe operation and awareness of surroundings.

Pre-Operation Safety Checklist

Lists critical checks to perform before operating the machine.

Starting Procedure

Details the step-by-step process for starting the machine's engine safely.

Surface Preservation

Offers advice on operating on finished surfaces like turf to minimize ground disturbance.

Filling the Bucket

Provides instructions and illustrations for filling the machine's bucket with material.

Grading Operation

Explains the procedure for performing grading operations with the machine's bucket.

Leveling Operation

Details the steps for leveling ground using the machine's bucket and float function.

Loading Procedure

Describes the process of loading material into a truck or trailer.

Fastening Attachments

Guides the user on how to securely attach implements to the machine's quick attach.

Unfastening Attachments

Explains the correct procedure for safely detaching implements from the machine.

Operation on Inclines

Advises on operating the machine safely on inclines.

Shut Down Procedure

Outlines the safe steps for shutting down and parking the machine.

Lift Arm Brace Usage

Details the procedure for installing and using the lift arm brace for safety.

Transportation

Transporting the Machine

Covers precautions for safely transporting the machine using a vehicle.

Tie Down Points

Identifies and explains the proper use of tie-down points for securing the machine.

Towing and Retrieving

Provides instructions on how to safely tow or retrieve the machine.

Lift Points

Identifies the designated lift points on the machine for overhead lifting.

Overhead Lifting Procedure

Describes the safe procedure for lifting the machine from above.

Transport Loading and Unloading

Details the steps for safely loading and unloading the machine onto transport.

Maintenance

General Maintenance Information

Emphasizes the importance of care and maintenance for machine life and performance.

Care and Cleaning

Provides guidelines for cleaning the machine safely and effectively.

Maintenance Intervals

Lists daily, 50, 250, 400, 500, 1000, and 1500-hour maintenance tasks.

Lubrication Points

Illustrates and identifies all grease points for daily lubrication.

Engine Oil Check

Details the procedure for checking the engine oil level and adding oil if needed.

Engine Oil Change

Explains how to change the engine oil and filter, including recommended intervals.

Hydraulic Oil Change

Describes the procedure for changing the hydraulic oil and filter every 1000 hours.

Hydraulic Filter Change

Outlines the process for changing hydraulic filters every 250 hours.

Accessory Belt Inspection

Covers inspection and adjustment of the accessory belt.

Water Separator Draining

Explains how to drain the water separator to maintain fuel system function.

Fuel Filter Change

Details the procedure for changing fuel filters every 500 hours.

General Undercarriage Information

Provides information on inspecting and cleaning the undercarriage assemblies.

Track Tension Check

Describes how to check and adjust the track tension for optimal performance.

Track Tension Adjustment

Explains the step-by-step process for adjusting the track tension.

Drive Sprocket Rollers

Discusses inspection and replacement of drive sprocket rollers as wear items.

Air Cleaner Service

Details the procedure for removing and replacing the air cleaner elements.

Radiator and Oil Cooler Cleaning

Explains how to clean the radiator and oil cooler to ensure proper operation.

Engine Coolant Change

Outlines the procedure for changing the engine coolant.

Chassis and Engine Cleaning

Covers periodic cleaning of the chassis and engine compartment.

Oil Separator Element Replacement

Details the procedure for changing the oil separator element every 1500 hours.

Electrical System Maintenance

Explains the electrical system's fuse panel and how to troubleshoot electrical issues.

Machine Storage

Provides instructions for preparing the machine for extended storage.

Lifting (Jacking) Procedure

Describes the safe procedure for lifting or jacking the machine.

California Proposition 65

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