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ASV PT-80 User Manual

ASV PT-80
146 pages
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Service Manual
PT-70/PT-80
Rubber Track Loader
Safety Overview
Technical Specifications
Circuit Diagrams
Maintenance
Controls & Instrumentation
Component Removal & Installation
Hydraulic Component Service
Hydraulic Pressure & Flow Check & Adjustment
Troubleshooting
ASVPT003
Part Number: 2046-159
Printed (1-08)

Table of Contents

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ASV PT-80 Specifications

General IconGeneral
BrandASV
ModelPT-80
CategoryCompact Loader
LanguageEnglish

Summary

Product Safety Guidelines

Safety Messages and General Precautions

Defines hazard symbols, safety messages, and general precautions for safe operation and maintenance.

Handling Hazardous Materials and Components

Guidelines for safely handling hot fluids, chemicals, batteries, and pressurized systems on the machine.

Safe Work Practices and Identification

Covers safe repair practices, attachment safety, asbestos information, and machine label details.

Technical Specifications and Service Tools

PT-80 Specifications and Service Tools

Detailed specifications for the PT-80 model, including engine, hydraulics, torque, cycle times, and recommended tools.

PT-70 Specifications and Service Tools

Detailed specifications for the PT-70 model, including engine, hydraulics, torque, cycle times, and recommended tools.

Circuit Diagrams

Hydraulic and Electrical System Diagrams

Visual representations of the machine's hydraulic and electrical circuits, including component connections and flow paths.

Maintenance Procedures

Machine Safety and Access Procedures

Procedures for safely supporting the machine, accessing components, and ensuring operator safety during maintenance.

Routine Lubrication and Inspection

Procedures for lubricating grease fittings, inspecting undercarriages, and checking track tension and drive sprocket rollers.

Track System Maintenance

Step-by-step guide for removing and installing the rubber tracks on the machine.

Engine and Fuel System Maintenance

Maintenance procedures for the air cleaner, fuel filter, and water separator to ensure optimal engine performance.

Belt, Oil, and Fluid Maintenance

Maintenance of drive belts, engine oil, and hydraulic fluid, including checks and replacements.

Cooling System and Component Servicing

Procedures for cleaning the radiator/oil cooler, engine compartment, and servicing filters and fuse panels.

Scheduled Maintenance Summary

A summary table outlining recommended maintenance items, intervals, and required service.

Machine Controls and Instrumentation

Operator Controls and Interfaces

Explanation of primary machine controls, instrument panel layout, and the function of various gauges and warning lights.

Operator Interface Switches

Identification and function of standard and optional switches used to operate machine features and accessories.

Operator Enclosure Component Service

Chassis and Fuel Tank Component Service

Radiator and Oil Cooler Component Service

Hydraulic Reservoir and Suction Screen Service

Lift-Arm/Drive Controls Service

Hydraulic Pumps and Motors Service

Engine Component Removal and Installation

Undercarriage Component Service

Lift Arm and Cylinder Service

Quick Attach Component Service

Hydraulic Component Disassembly and Assembly

Hydraulic System Pressure and Flow Testing

General Troubleshooting Procedures and Common Issues

Lubricant and Fuel Specifications

Fluid and Fuel Recommendations

Recommended lubricants, fluids, and fuel types for the machine, including part numbers and specifications.

Service Aids and Supplements

General Torque Specifications

A table listing standard torque specifications for various inch and metric fasteners used in machine assembly.

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