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Atlas Copco GA 90 User Manual

Atlas Copco GA 90
137 pages
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GA 90, GA 110, GA 132, GA 160, GA 200, GA 250, GA 315

Table of Contents

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Atlas Copco GA 90 Specifications

General IconGeneral
BrandAtlas Copco
ModelGA 90
CategoryAir Compressor
LanguageEnglish

Summary

Safety Precautions

Safety Icons

Explains symbols used for safety warnings and notes.

General Safety Precautions

Outlines general safety practices for operation, maintenance, and repair.

Safety Precautions During Installation

Details safety measures to be followed during compressor installation.

Safety Precautions During Operation

Safety Precautions During Operation

Lists essential safety measures for operating the compressor.

Safety Precautions During Maintenance or Repair

Safety Precautions During Maintenance or Repair

Covers safety guidelines for performing maintenance and repair tasks.

General Description

Introduction to Compressors

Provides an overview of the compressor series and its key features.

Air and Oil System

Explains the flow diagrams and components of the air and oil system.

Cooling and Condensate System

Details the cooling system and condensate management of the compressors.

Regulating System

Describes the compressor's regulating system and its operational logic.

Elektronikon Regulator

Elektronikon Regulator Overview

Introduces the Elektronikon regulator and its primary functions.

Control Panel Functions

Details the parts and functions of the Elektronikon control panel.

Function Keys Explained

Explains the purpose and usage of various function keys on the control panel.

Scroll Keys Operation

Describes how to use the scroll keys for navigation and display interaction.

Emergency Stop Button

Explains the function and operation of the emergency stop button.

Control Programs

Details the menu-driven control programs for compressor management.

Calling Up Menus

Guides on how to access and navigate through the regulator's menus.

Main Screen Menu

Explains the main screen display and its role as a gateway to functions.

Status Data Menu

Describes how to view compressor status and reset warnings/errors.

Measured Data Menu

Explains how to access and view measured data and input statuses.

Counters Menu

Details how to access running hours, motor starts, and other counter data.

Test Menu

Guides on performing a display test to check panel functionality.

Modify Parameters Menu

Outlines how to access settings for modifying parameters and protections.

Modifying Parameters

Explains the procedure for modifying various compressor parameters.

Modifying Protection Settings

Details how to adjust protection settings like temperature and pressure limits.

Modifying Service Plans

Explains how to modify hour intervals for different service levels.

Programming Clock Function

Guides on programming time-based start/stop and pressure band commands.

Modifying Configuration Settings

Explains how to change configuration settings and control modes.

Service Menu

Details how to reset service plans and check service history.

Saved Data Menu

Explains how to retrieve saved data like last shutdown or emergency stop.

Programmable Settings for GA90 up to GA500

Lists programmable settings for specific compressor models.

Installation

Dimension Drawing

Provides dimensional drawings of various compressor models for installation planning.

Installation Proposal

Offers examples and considerations for compressor room installation layouts.

Electric Cable Size

Specifies recommended electric cable sizes for different compressor configurations.

Pictographs

Explains the pictographs used on the control panel for user interface.

Cooling Water Requirements

Details recommendations for cooling water quality and system types.

Operating Instructions

Initial Start-Up

Guides through the initial steps for starting up the compressor.

Before Starting

Lists pre-start checks and warnings before operating the compressor.

Starting

Explains the procedure for starting the compressor, including VSD models.

During Operation

Provides instructions and checks for normal compressor operation.

Checking the Display

Describes how to monitor the compressor status via the display and indicators.

Manual Loading/Unloading

Explains how to manually control the compressor's load and unload states.

Stopping

Details the procedure for safely stopping the compressor.

Taking Out of Operation

Guides on the steps for decommissioning and disconnecting the compressor.

Use of Air Receiver

Provides instructions and safety warnings for using the air receiver.

Maintenance

Preventive Maintenance Schedule

Outlines recommended maintenance tasks based on period and running hours.

Motors

Provides maintenance information for fan motors and drive motors.

Oil Specifications

Lists approved oils and their specifications for the compressor.

Oil Change

Details the procedure for changing the compressor oil.

Oil Filter Change

Explains how to replace the oil filter elements.

Storage After Installation

Provides guidance on proper storage procedures for the compressor.

Service Kits

Lists available service kits and their part numbers.

Adjustments and Servicing Procedures

Air Filters

Describes how to access and replace the air filter elements.

Coolers

Explains how to clean the cooler blocks for optimal cooling efficiency.

Safety Valve

Details the testing and safety precautions for the safety valve.

Problem Solving

Problem Solving

Lists common faults, their causes, and recommended remedies.

Technical Data

Readings on Display

Lists important readings displayed by the Elektronikon regulator.

Reference Conditions

Specifies the conditions under which readings are considered valid.

Limits

Outlines the operational limits for various parameters like temperature and pressure.

Settings of Safety Valve

Provides specific pressure settings for the safety valve.

Settings for Overload Relay and Fuses

Lists settings for overload relays and fuses for ABB motors.

Settings of Circuit Breakers

Details circuit breaker settings for various fan motors.

Compressor Data

Presents detailed technical specifications for different compressor models.

Pressure Equipment Directives

PED Instructions GA90 up to GA160

Details pressure equipment directives applicable to GA90-160 models.

PED Instructions GA200 up to GA500

Details pressure equipment directives applicable to GA200-500 models.

Documentation

Declaration of Conformity

Provides an example of the Declaration of Conformity document.

Declaration of Incorporation

Provides an example of the Declaration of Incorporation document.

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