ATN Zebra 16 Operator's And Safety Manual

OPERATOR AND SAFETY MANUAL
1NO0035UK-05
Zebra 16
7
TABLE OF CONTENTS
Section 1. GENERAL DESCRIPTION ................................................................................................................................... 8
1.1. DESCRIPTION ................................................................................................................................................................. 8
1.2. CHARACTERISTICS - DIMENSIONS ........................................................................................................................... 9
Section 2. SAFETY INSTRUCTIONS .................................................................................................................................. 13
2.1. GENERAL INFORMATION .......................................................................................................................................... 13
2.2. TIPPING HAZARDS ...................................................................................................................................................... 14
2.3. CRUSHING AND COLLISION HAZARDS .................................................................................................................. 15
2.4. ELECTROCUTION HAZARDS ..................................................................................................................................... 16
2.5. FALLING HAZARDS ..................................................................................................................................................... 17
2.6. OTHER HAZARDS ........................................................................................................................................................ 17
2.7. OPERATION LIMITS ..................................................................................................................................................... 17
2.8. TOWING, LIFTING, TRANSPORT ............................................................................................................................... 18
2.9. MAINTENANCE ............................................................................................................................................................ 18
Section 3. PREPARATION AND INSPECTION................................................................................................................. 20
3.1 INSPECTION BEFORE START-UP ............................................................................................................................... 20
3.2 INSPECTION TOUR ....................................................................................................................................................... 20
3.3 OPERATING CHECKS ................................................................................................................................................... 23
Section 4. OPERATION ......................................................................................................................................................... 25
4.1. CONTROLS AND INDICATORS .................................................................................................................................. 25
4.2. DIESEL ENGINE OPERATION .................................................................................................................................... 33
4.3. DRIVE - STEERING ....................................................................................................................................................... 35
4.4. LIFTING STRUCTURE .................................................................................................................................................. 36
4.5. PARKING - STORAGE .................................................................................................................................................. 38
4.6. HANDLING - STOWAGE FOR TRANSPORT ............................................................................................................. 40
Section 5. SAFETY DEVICES ............................................................................................................................................... 42
5.1. TILT SENSOR ................................................................................................................................................................ 42
5.2. LOAD CONTROL........................................................................................................................................................... 43
5.3. CALIBRATION OF THE OVERLOAD PLATFORM SYSTEM .................................................................................. 43
5.4. SYSTEM FAULT ............................................................................................................................................................ 44
5.5. MOVEMENT ALARMS ................................................................................................................................................. 44
5.6. ANTICRUSHING SYSTEM (OPTION) ......................................................................................................................... 45
Section 6. EMERGENCY PROCEDURES .......................................................................................................................... 46
6.1. EMERGENCY CONTROLS ........................................................................................................................................... 46
6.2. EMERGENCY TOWING................................................................................................................................................ 47
6.3. AFTER AN INCIDENT .................................................................................................................................................. 48
Section 7. MAINTENANCE FOR THE OPERATOR ........................................................................................................ 49
7.1. DIESEL ENGINE ............................................................................................................................................................ 49
7.2. LUBRICATION .............................................................................................................................................................. 50
7.3. WHEELS ......................................................................................................................................................................... 51
7.4. BATTERY ....................................................................................................................................................................... 52
Section 8. CONTROL MODULE .......................................................................................................................................... 54
8.1. WELCOME SCREEN ..................................................................................................................................................... 54
8.2. MENUS ........................................................................................................................................................................... 55
8.3. SETTINGS - LOGS ......................................................................................................................................................... 67
8.4. FACTORY SETTINGS ................................................................................................................................................... 71
Section 9. DIAGRAMS ........................................................................................................................................................... 73
9.1. WIRING DIAGRAM ....................................................................................................................................................... 73
9.2. HYDRAULIC DIAGRAM .............................................................................................................................................. 77

ATN Zebra 16 Specifications

General

Brand	ATN
Model	Zebra 16
Category	Boom Lifts
Language	English