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ATN Zebra 16 - User Manual

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11/2009
1NO 0027FR-01
1NO0060EN-00 revision 02/2021
Lieu-Dit Bacqué, rue André Thévet
47400 FAUILLET - FRANCE
Tél: 33 (0)5 53 79 83 20
Fax: 33 (0)5 53 79 96 90
Email: contact@atnplatforms.com
www.atnplatforms.com
Operators and
Safety
Handbook
Zebra 12 - Zebra 16
Zebra 16 Stab
Translation of the original handbook

Other manuals for ATN Zebra 16

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Summary

General Description

1.1 Description

Detailed overview of the machine's components and identification.

1.2 Characteristics and Dimensions

Technical specifications and physical measurements of the machine models.

Safety Instructions

2.1 General Information and Training

Operator responsibilities, training requirements, and general safety guidelines.

2.2 Tipping Hazards

Risks associated with machine instability and safe operating practices.

2.3 Crushing and Collision Hazards

Hazards from moving parts, obstacles, and personnel interaction.

2.4 Electrocution Hazards

Safety precautions when operating near electrical lines and equipment.

2.5 Falling Hazards

Risks of falling from the platform and safe access/egress procedures.

2.6 Other Hazards

Additional safety considerations including welding and electromagnetic fields.

2.7 Operating Limits

Maximum permissible operating conditions for safe machine use.

2.8 Towing, Lifting, and Transport Safety

Procedures and safety requirements for moving the machine.

2.9 Maintenance Safety

Safety precautions to be taken before performing maintenance operations.

Preparation and Inspection

3.1 Inspection Before Start-up

Pre-operational checks to ensure the machine is safe and ready for use.

3.2 Inspection Tour

Detailed checklist for inspecting machine components and their condition.

3.3 Operating Checks

Procedures for verifying the functionality of controls and safety systems.

Operation

4.1 Controls and Indicators Overview

Identification and function of control stations and indicator lights.

4.2 Combustion Engine Operation

Procedures for starting, stopping, and managing the engine and its systems.

4.3 Drive and Steering Operations

How to operate the machine's drive system and steering controls.

4.4 Elevating Structure Operations

Procedures for operating the boom, telescope, and levelling functions.

4.5 Outriggers Operation

Instructions for extending, retracting, and levelling with outriggers.

4.6 Generator Operation (Option)

How to use the onboard generator if equipped.

4.7 Parking and Storage Procedures

Guidelines for safely parking and storing the machine.

4.8 Handling and Stowage for Transport

Methods for safely lifting and securing the machine for transportation.

Regulations

5.1 Suitability for Use Compliance

Requirements related to machine directives and initial inspection reports.

5.2 Workplace Inspection Requirements

User verification of machine suitability for the specific workplace.

5.3 Periodic Inspection Schedule

Requirements for regular inspections by approved agencies.

Safety Systems

6.1 Tilt Sensor Functionality

How the tilt sensor monitors and limits machine operation.

6.2 Load Control System

Operation and warnings for exceeding platform load capacity.

6.3 System Fault Detection

Indicators and responses to system defects or operating faults.

6.4 Movement Alarms and Indicators

Audible and visual alarms for machine movements.

6.5 Anti Crush Bar (Optional)

Functionality and operation of the anti-crushing safety feature.

Emergency Procedures

7.1 Emergency Controls Overview

Use of emergency stop, ground controls, and auxiliary hydraulic group.

7.2 Overriding Safety Devices

Conditions and procedures for temporarily overriding safety mechanisms.

7.3 Emergency Towing Procedure

Steps for towing the machine in emergency situations.

7.4 Post-Incident Actions

Inspection and testing required after an incident or repair.

Maintenance for the Operator

8.1 Combustion Engine Specifications

Details on engine type, fuel, oil, and capacity.

8.2 Lubrication Points and Capacities

Lubricant types, capacities, and maintenance points for the machine.

8.3 Hose Inspection and Replacement

Procedures for checking and replacing hydraulic hoses.

8.4 Wheel Torque and Replacement Criteria

Guidelines for wheel maintenance, torque values, and replacement.

8.5 Battery Maintenance and Charging

Procedures for battery care, charging, and disconnection.

Control Screen Functions

9.1 Control Screen Overview

Introduction to the onboard tactile screen for adjustments and diagnostics.

9.1.1 System Indicators and Status

Displays tilt, overload, faults, engine, and battery status.

9.1.2 Interactive Zone and Control Station Selection

Shows machine status and allows selection of control station.

9.1.3 Menu Navigation and Submenus

Access to General, Revision, Engine/Drive, and other menus.

9.1.4 Settings Adjustment and Parameters

PIN-protected access to movement speeds, safety, and options.

9.1.5 Engine and Drive Status Display

Real-time information on combustion engine and machine drive.

9.1.6 Upper Control Box Interface

Real-time display of upper control station active controls and outputs.

9.1.7 Lower Control Box Interface

Real-time display of lower control station active controls and outputs.

9.1.8 Outrigger Control and Status (Z16 STAB)

Real-time view of outrigger controls, piloting, and status.

Schematics

10.1 Electric Schematic Zebra 12

Electrical wiring diagrams for the Zebra 12 model.

10.2 Electric Schematic Zebra 16; Zebra 16 Stab

Electrical wiring diagrams for Zebra 16 and 16 Stab models.

10.3 Hydraulic Schematic Zebra 12

Hydraulic system diagrams for the Zebra 12 model.

10.4 Hydraulic Schematic Zebra 16; Zebra 16 Stab

Hydraulic system diagrams for Zebra 16 and 16 Stab models.

10.5 Z12 Stickers and Labels

Identification and location of warning and information stickers for Zebra 12.

10.6 Z16 Stickers and Labels

Identification and location of warning and information stickers for Zebra 16.

Notes

Summary

General Description

1.1 Description

Detailed overview of the machine's components and identification.

1.2 Characteristics and Dimensions

Technical specifications and physical measurements of the machine models.

Safety Instructions

2.1 General Information and Training

Operator responsibilities, training requirements, and general safety guidelines.

2.2 Tipping Hazards

Risks associated with machine instability and safe operating practices.

2.3 Crushing and Collision Hazards

Hazards from moving parts, obstacles, and personnel interaction.

2.4 Electrocution Hazards

Safety precautions when operating near electrical lines and equipment.

2.5 Falling Hazards

Risks of falling from the platform and safe access/egress procedures.

2.6 Other Hazards

Additional safety considerations including welding and electromagnetic fields.

2.7 Operating Limits

Maximum permissible operating conditions for safe machine use.

2.8 Towing, Lifting, and Transport Safety

Procedures and safety requirements for moving the machine.

2.9 Maintenance Safety

Safety precautions to be taken before performing maintenance operations.

Preparation and Inspection

3.1 Inspection Before Start-up

Pre-operational checks to ensure the machine is safe and ready for use.

3.2 Inspection Tour

Detailed checklist for inspecting machine components and their condition.

3.3 Operating Checks

Procedures for verifying the functionality of controls and safety systems.

Operation

4.1 Controls and Indicators Overview

Identification and function of control stations and indicator lights.

4.2 Combustion Engine Operation

Procedures for starting, stopping, and managing the engine and its systems.

4.3 Drive and Steering Operations

How to operate the machine's drive system and steering controls.

4.4 Elevating Structure Operations

Procedures for operating the boom, telescope, and levelling functions.

4.5 Outriggers Operation

Instructions for extending, retracting, and levelling with outriggers.

4.6 Generator Operation (Option)

How to use the onboard generator if equipped.

4.7 Parking and Storage Procedures

Guidelines for safely parking and storing the machine.

4.8 Handling and Stowage for Transport

Methods for safely lifting and securing the machine for transportation.

Regulations

5.1 Suitability for Use Compliance

Requirements related to machine directives and initial inspection reports.

5.2 Workplace Inspection Requirements

User verification of machine suitability for the specific workplace.

5.3 Periodic Inspection Schedule

Requirements for regular inspections by approved agencies.

Safety Systems

6.1 Tilt Sensor Functionality

How the tilt sensor monitors and limits machine operation.

6.2 Load Control System

Operation and warnings for exceeding platform load capacity.

6.3 System Fault Detection

Indicators and responses to system defects or operating faults.

6.4 Movement Alarms and Indicators

Audible and visual alarms for machine movements.

6.5 Anti Crush Bar (Optional)

Functionality and operation of the anti-crushing safety feature.

Emergency Procedures

7.1 Emergency Controls Overview

Use of emergency stop, ground controls, and auxiliary hydraulic group.

7.2 Overriding Safety Devices

Conditions and procedures for temporarily overriding safety mechanisms.

7.3 Emergency Towing Procedure

Steps for towing the machine in emergency situations.

7.4 Post-Incident Actions

Inspection and testing required after an incident or repair.

Maintenance for the Operator

8.1 Combustion Engine Specifications

Details on engine type, fuel, oil, and capacity.

8.2 Lubrication Points and Capacities

Lubricant types, capacities, and maintenance points for the machine.

8.3 Hose Inspection and Replacement

Procedures for checking and replacing hydraulic hoses.

8.4 Wheel Torque and Replacement Criteria

Guidelines for wheel maintenance, torque values, and replacement.

8.5 Battery Maintenance and Charging

Procedures for battery care, charging, and disconnection.

Control Screen Functions

9.1 Control Screen Overview

Introduction to the onboard tactile screen for adjustments and diagnostics.

9.1.1 System Indicators and Status

Displays tilt, overload, faults, engine, and battery status.

9.1.2 Interactive Zone and Control Station Selection

Shows machine status and allows selection of control station.

9.1.3 Menu Navigation and Submenus

Access to General, Revision, Engine/Drive, and other menus.

9.1.4 Settings Adjustment and Parameters

PIN-protected access to movement speeds, safety, and options.

9.1.5 Engine and Drive Status Display

Real-time information on combustion engine and machine drive.

9.1.6 Upper Control Box Interface

Real-time display of upper control station active controls and outputs.

9.1.7 Lower Control Box Interface

Real-time display of lower control station active controls and outputs.

9.1.8 Outrigger Control and Status (Z16 STAB)

Real-time view of outrigger controls, piloting, and status.

Schematics

10.1 Electric Schematic Zebra 12

Electrical wiring diagrams for the Zebra 12 model.

10.2 Electric Schematic Zebra 16; Zebra 16 Stab

Electrical wiring diagrams for Zebra 16 and 16 Stab models.

10.3 Hydraulic Schematic Zebra 12

Hydraulic system diagrams for the Zebra 12 model.

10.4 Hydraulic Schematic Zebra 16; Zebra 16 Stab

Hydraulic system diagrams for Zebra 16 and 16 Stab models.

10.5 Z12 Stickers and Labels

Identification and location of warning and information stickers for Zebra 12.

10.6 Z16 Stickers and Labels

Identification and location of warning and information stickers for Zebra 16.

Notes

ATN Zebra 16 Specifications

General IconGeneral
Platform Height16 ft
Platform Capacity500 lbs
Power SourceDiesel
Fuel TypeDiesel
Machine Width1.60 m
Overall Width1.60 m

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