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AUTO ARC Toolmate 100 - 6-3. Weld Parameter Chart

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OM-270 231 Page 17
6-3. Weld Parameter Chart
Welding Guide for 115 Volt Wire Welding Package
Settings are approximate. Adjust as required.
Thicker materials can be welded using proper
technique, wire joint preparation, and multiple passes.
Match contact tip to diameter of wire being used.
Match feedroll groove to diameter of wire being used.
Adjust tension knob per instructions in the manual.
Wire Feed Setting listed is a starting value only Wire Feed setting can
be finetuned while welding. Wire Feed also depends on other variables
such as stick out, travel speed, weld angle, cleanliness of metal, etc.
Recommended Voltage and Wire Feed Settings for
Thickness of Metal Being Welded. Number on Left of Slash is
Voltage Setting / Number on Right of Slash is Wire Feed Setting.
Wire Type
Flux Core
E71T11
Material
Being
Welded
Diameter
of Wire
Being Used
.030” (0.8 mm)
.035” (0.9 mm)
4 / 60
4 / 45
1 / 25
1 / 10
4 / 50
4 / 35
18 gauge
(1.2 mm)
2 / 25
2 / 20
16 gauge
(1.6 mm)
3 / 30
3 / 30
12 gauge
(2.5 mm)
1/8 inch
(3.2 mm)
3/16 inch
(4.8 mm)
Steel
BEFORE OPERATING: NOTE:
2 / 35
2 / 25
14 gauge
(2.1 mm)
CAUTION!
Do not change Voltage Switch
Knob position while welding.
270659A
Contact Tips
.030” (0.8 mm) 770177
.035” (0.9 mm) 770180
REPLACEMENT CONSUMABLES
Nozzle Tip Adapter Drive Roll
770487 770402 212379R

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