3
CHECKS AND MAINTENANCE
38
GB
MAINTENANCE SCHEDULE
Key: c - check (clean, adjust, lubricate and replace as necessary)
s - replace/renew p - clean r - adjust t - tighten
End of running-in 500 km
1st service - 4,000 km
2nd service - 8,000 km
3rd service - 12,000 Km
spark plug p s s s
carburettor p p p p
mixer oil filter p p p p
clutch c c s c c s c c s
clutch play r r r r r r r r r r
cooling system c c c c c c c c c c
carbon formation in exhaust port c-p c-p c-p c-p c-p c-p c-p c-p c-p
coolant
mixer oil level
transmission oil s c s c s c s c s c
piston and piston rings c s c s
idle speed r c c c c c c c c c
rear shock absorber c c c c
nuts and bolts * t t t t t t t t t t
transmission cables and controls c c c c c c c c c c
wheel alignment c c c c c c c c c
steering bearings and steering play
c c c c c c c c c c
wheel bearings c c c c c c c c c
air filter c p p s p p s p p s
general vehicle operation c c c c c c c c c c
braking system c c c c c c c c c c
lights c c c c c c c c c c
general greasing *
c c c c c c c c c c
brake fluid
silencer p p p p p p p p p
fork oil and oil seals s s s
headlight
c c c c c c c c c
adjustment/operation
tyre condition and pressure
tensione e lubrificazione
catena trasmissione
spoke tension c c c c c c c c c c
final drive c c s c c s c c s
fuel lines
c c c c c
(replace every 2 years)
mixer oil lines
c c c c c
(replace every 2 years)
brake pad wear c
Engine
Cycle
parts
4th service - 16,000 Km
5th service - 20,000 Km
6th service - 24,000 Km
7th service - 28,000 km
8th service - 32,000 km
9th service - 36,000 km
p
every 1000 Km
s
every
3000
Km
c every 2,000 Km - s every 2 years
c
every
500 Km
s every year
c every month
c every 300 Km
c every 1,000 Km
* Recommended after each off-road ride.