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Bigassfans Basic 6 - User Manual

Bigassfans Basic 6
64 pages
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INSTALLATION
GUIDE
For help, call 1 (877) BIG-FANS
or visit www.bigassfans.com
Basic 6
®
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Summary

IMPORTANT SAFETY INSTRUCTIONS

Mounting Reference Guide

I-Beam

Reference guide for I-beam fan mounting methods, consult structural engineer.

Bar Joists

Reference guide for bar joist fan mounting methods, consult structural engineer.

Z-Purlins

Reference guide for Z-purlin fan mounting methods, consult structural engineer.

Solid Beam

Reference guide for solid beam fan mounting methods, consult structural engineer.

I-Beam (Angled)

Reference guide for angled I-beam fan mounting methods, consult structural engineer.

Introduction

Who we are and what we do

Information about Big Ass Fans as a company and their mission and business practices.

Pre-Installation

About this fan

Details the specifications of the fan based on size and model.

Technical specifications

Provides a table of fan sizes, motor specs, gear ratio, controller rating, and power consumption.

Whats in the box

Lists and illustrates all components included in the fan packaging.

Parts included

Details the specific hardware and components included with the fan.

Tools needed

Lists mechanical and electrical tools required for fan installation.

Understanding roof pitch

Guidance on selecting the correct mounting hardware based on roof pitch.

Fan diagram

Illustrates and labels the various components of the Big Ass Fan.

Preparing the work site

Guidelines for preparing the installation area, including mechanical and electrical considerations.

Understanding airflow patterns

Explains how air moves around the fan in different facility scenarios.

Airflow tips

Techniques to improve airflow management in congested facility areas.

Mounting Structure: I-Beam

Measure I-beam width

Instructions on measuring I-beam width to select the correct upper yoke mounting holes.

Attach upper yoke (to I-beam)

Steps for securing the upper yoke to the I-beam using the provided hardware.

Mounting Structure: Bar Joists

Select proper angle irons

Guidance on selecting appropriate angle iron dimensions for bar joist mounting.

Pre-drill angle irons

Instructions for drilling holes in angle irons for mounting the fan structure.

Fasten angle irons together

Steps for joining angle irons, especially for spans longer than 8 ft.

Fasten single angle irons to roof structure mounting points

Securing single angle irons to the roof structure mounting points.

Fasten double angle irons to roof structure mounting points

Securing double angle irons to the roof structure mounting points.

Attach upper yoke (to angle irons)

Instructions for attaching the upper yoke to angle irons for fan mounting.

Attach main fan unit (to angle irons)

Steps for attaching the main fan unit to the angle irons.

Hanging the Fan

Attach extension tube (to upper yoke)

Steps for attaching the extension tube to the upper yoke.

Secure safety cable

Critical steps for correctly installing the fan's safety cable.

Attach lower yoke (to extension tube)

Connecting the lower yoke to the bottom of the extension tube.

Attach main fan unit (to lower yoke)

Attaching the main fan unit to the lower yoke, with safety precautions.

Confirm orientation

Ensuring the fan hangs plumb and tightening mounting hardware.

Installing Guy Wires

Attach locking carabiners to main fan unit

Steps for attaching locking carabiners to the fan's guy wire brackets.

Attach beam clamp

Instructions for attaching the beam clamp to the mounting structure for guy wires.

Route guy wire through Gripple

Guidance on routing the guy wire through the Gripple and securing it.

Install remaining guy wires

Steps for installing the remaining three guy wires and securing them.

Installing Airfoils

Attach winglets to airfoils

Steps for attaching winglets to the fan's airfoils.

Attach airfoils to hub

Instructions for attaching the airfoils to the fan hub using retainers.

Electrical Installation

Electrical installation overview

General guidance for electrical installation, emphasizing professional electrician use.

Controller storage

Guidelines for storing the fan controller, including temperature and humidity requirements.

Power requirements for fan controllers

Information on power requirements for fan controllers and circuit needs.

Mounting the wall controller

Instructions and guidelines for mounting the fan controller on a wall.

Input power conditioning

Recommendations for conditioning input power to prevent issues with fan controllers.

Conduit and piping guidelines

Guidelines for routing wiring and cabling for optimal fan controller operation.

Controller AC supply

Details on power distribution, branch circuit installation, and conduit requirements for controllers.

Power wiring guidelines

Specifications for wire types, sizes, and branch circuit protection for fan power wiring.

Grounding

Recommendations for proper grounding of the fan controller and motor.

Installing the Electronic Programming Module (EPM)

Instructions for installing the Electronic Programming Module (EPM) into the fan controller.

Wiring: ESFR (Early Suppression Fast Response)

Wiring instructions for ESFR sprinkler system integration with the fan.

Wiring: 100-125 V;200-250 V single-phase fan controllers

Wiring diagrams for single-phase fan controllers, including voltage options.

Wiring: 200-250 V, three-phase fan controllers

Wiring diagrams for three-phase fan controllers, including voltage and phase options.

Wiring: 400-480 V & 575-600 V, three-phase fan controllers

Wiring diagrams for high-voltage three-phase fan controllers.

Daisy chaining

Instructions for daisy chaining multiple fan controllers for system operation.

Wiring the motor: 9-lead, dual voltage, wye motor configurations

Motor wiring diagrams for 9-lead, dual voltage, wye configurations.

Operating the fan controller

Procedures for starting, stopping, and adjusting fan speed on the controller.

Troubleshooting

Cutting the extension tube

Guidelines for safely cutting the extension tube to a custom length.

General troubleshooting

Tips for resolving common fan issues like direction, noise, and starting problems.

Troubleshooting the fan controller

Resolving warning and fault messages displayed by the fan controller.

179 diagnostics running display options

Explanation of diagnostic codes and run screen displays for the fan controller.

Fault messages

Details various fault messages displayed by the fan controller and their meanings.

Preventive Maintenance

Annual preventive maintenance

Annual inspection checklist and procedures for ensuring fan safety and efficiency.

General preventive maintenance

Routine checks for connections, rotation, and general condition of fan components.

Warranty Return Instructions

Replacement of products under warranty return instructions

Procedure for obtaining replacement parts under the product warranty.

Instructions for returning the original item

Steps for packaging and returning the original failed part for evaluation.

Warranty claim form instructions

Steps for completing and submitting the warranty claim form and responsibility agreement.

Check-In Procedure

National Fire Protection Association Standard

NFPA 13 requirements for HVLS fans in buildings equipped with sprinklers.

Close-Out Procedure

National Fire Protection Association Standard

NFPA 13 requirements for HVLS fans in buildings equipped with sprinklers.

Bigassfans Basic 6 Specifications

General IconGeneral
BrandBigassfans
ModelBasic 6
CategoryFan
LanguageEnglish

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