8.4 List of fuels and lubricants........................................................................................................ 75
8.5 Running-in instructions.............................................................................................................. 76
8.5.1 General...................................................................................................................................... 76
8.5.2 After 25 operating hours............................................................................................................. 76
8.6 Maintenance Table...................................................................................................................... 77
8.7 Weekly.......................................................................................................................................... 78
8.7.1 Checking, cleaning the air filter.................................................................................................. 78
8.7.2 Checking and cleaning the water separator............................................................................... 80
8.8 Semi-annually.............................................................................................................................. 81
8.8.1 Battery service........................................................................................................................... 81
8.9 Annually / every 250 operating hours....................................................................................... 82
8.9.1 Replacing the V-belt................................................................................................................... 82
8.9.2 Checking, adjusting the valve clearance.................................................................................... 84
8.9.3 Changing engine oil and oil filter element.................................................................................. 86
8.9.4 Replacing the fuel filter............................................................................................................... 88
8.9.5 Replacing the air filter................................................................................................................ 89
8.9.6 Changing the oil in the exciter housing...................................................................................... 90
8.10 Every 2 years / every 500 operating hours............................................................................. 92
8.10.1 Changing hydraulic oil and hydraulic oil filter........................................................................... 92
8.11 As required................................................................................................................................ 95
8.11.1 Cleaning the machine............................................................................................................... 95
8.11.2 Cleaning the cooling fins and the cooling air intake openings.................................................. 95
8.11.3 Servicing the V-belt.................................................................................................................. 96
8.11.4 Checking the oil level in the exciter housing............................................................................ 97
8.11.5 Measures prior to extended shut-down period......................................................................... 97
9 Troubleshooting................................................................................................................................ 101
9.1 Preliminary remarks.................................................................................................................. 102
9.2 Emergency starting with crank handle (optional equipment)............................................... 103
9.3 Starting the engine with jump leads........................................................................................ 106
9.4 Fuse assignment....................................................................................................................... 107
9.5 Engine malfunctions................................................................................................................. 108
9.6 Trouble shooting ECONOMIZER.............................................................................................. 110
10 Disposal.............................................................................................................................................. 111
10.1 Final shut-down of machine................................................................................................... 112
11 List of special tools........................................................................................................................... 113
Table of contents
BPR 70/70 D
5
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