BONFIGLIOLI HDP Series Installation Use And Service Manual

1
Revisions
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SUMMARY
Chapter
1 GENERAL INFORMATION ..............................................................3
1.1 PURPOSE OF THE MANUAL .......................................................... 3
1.2 EQUIPMENT IDENTIFICATION ........................................................4
1.3 GLOSSARY AND TERMINOLOGY ......................................................4
1.4 REQUESTING TECHNICAL ASSISTANCE ...............................................5
1.5 MANUFACTURER’S LIABILITY.........................................................5
2 TECHNICAL INFORMATION ............................................................6
2.1 GEAR UNIT DESCRIPTION ...........................................................6
2.2 CONFORMITY TO STANDARDS .......................................................6
2.3 OPERATING LIMITS AND CONDITIONS ................................................. 6
3 SAFETY INFORMATION ................................................................7
3.1 SAFETY STANDARDS ...............................................................7
4 HANDLING AND TRANSPORT ..........................................................9
4.1 PACKAGING .......................................................................9
4.2 HANDLING INSTRUCTIONS..........................................................10
4.2.1 HANDLING INSTRUCTIONS ........................................................10
4.2.2 MOVING PACKAGES .............................................................10
4.2.3 MOVING THE EQUIPMENT ........................................................10
4.3 STORAGE ........................................................................11
5 INSTALLATION ......................................................................12
5.1 INSTALLING ......................................................................12
5.1.1 GEAR UNIT .....................................................................12
5.1.2 GEAR UNITS EQUIPPED WITH SOLID SHAFT .........................................14
5.1.3 GEAR UNITS WITH HOLLOW OUTPUT SHAFT ........................................14
5.1.4 GEAR UNITS WITH SHRINK DISK ...................................................15
5.1.5 ANCHORING THE TORQUE ARM ...................................................16
5.1.6 GEAR UNIT EQUIPPED WITH MANIFOLD FLANGE .....................................16
5.1.7 GEAR UNIT EQUIPPED WITH FIXING FLANGE ........................................17
5.2 INSTALLING AN IEC-STANDARD FLANGED MOTOR .....................................17
5.3 INSTALLING CONNECTING ELEMENTS................................................18
5.4 GEAR UNIT TESTING AND START-UP .................................................18
5.5 USING THE EQUIPMENT ............................................................19
6 MAINTENANCE ......................................................................20
6.1 GENERAL INFORMATION ...........................................................20
6.2 ROUTINE MAINTENANCE ...........................................................21
6.3 LUBRICANTS......................................................................22
6.4 OIL CHANGE ......................................................................23
6.5 SERVICE PLUGS ..................................................................24
6.6 RECOMMENDED/PERMITTED OILS ...................................................25
6.7 CHECKING EFFICIENCY ............................................................25
6.8 CLEANING ........................................................................26
6.9 PAINT COATING ...................................................................26
7 INSTALLED COMPONENTS ...........................................................27
7.1 AUXILIARY THERMAL DEVICES ......................................................27
7.1.1 FORCED VENTILATION ...........................................................27
7.1.2 COOLING COIL ..................................................................27
7.1.3 OIL HEATER ....................................................................28
7.2 LUBRICATION SYSTEM .............................................................29
7.2.1 GENERAL INFORMATION .........................................................29
7.2.2 OIL SPLASH LUBRICATION ........................................................29
7.2.3 FORCED LUBRICATION ...........................................................29
7.2.4 FORCED LUBRICATION WITH PUMP ................................................29
7.2.5 FORCED LUBRICATION WITH MOTOR PUMP .........................................30
7.3 BACKSTOP DEVICE ................................................................30
7.4 DRYWELL ........................................................................31
7.5 SEALS AND GASKETS ..............................................................31
7.6 SENSORS ........................................................................31
7.7 OTHER ACCESSORIES .............................................................31
8 REPLACING PARTS..................................................................32
8.1 GENERAL INFORMATION ...........................................................32
8.2 DISASSEMBLING A GEAR UNIT EQUIPPED WITH HOLLOW OUTPUT SHAFT.................32
8.3 DISASSEMBLING A GEAR UNIT EQUIPPED WITH HOLLOW OUTPUT SHAFT
AND SHRINK DISC COUPLING .......................................................33
8.4 SCRAPPING THE GEAR UNIT ........................................................33
9 TROUBLESHOOTING.................................................................34
10 ANNEX 1 ...........................................................................35
10.1 CHECKING OIL LEVEL ..............................................................35
11 ANNEX 2 ...........................................................................36
11.1 METHOD OF LIFTING ...............................................................36
12 ANNEX 3 ...........................................................................37
12.1 CUSTOMER'S SHAFT series HDP .....................................................37
Description

BONFIGLIOLI HDP Series Specifications

General

Brand	BONFIGLIOLI
Model	HDP Series
Category	Industrial Equipment
Language	English