Pack201 | Operator Instructions | Section 3
EN | 7
© Bosch Packaging Technology, Inc.
All rights reserved 2012
Problem: A Crimper is not being heated.
Possible Cause Solution
The crimper heating element connections are loose Tighten the heating element connections�
The crimper thermocouple connections are loose Tighten the thermocouple connections�
The crimper temperature controller connections are
loose
Have a qualied electrician tighten the temperature controller
connections�
The crimper heating element is faulty Replace the heating element�
The crimper thermocouple is faulty Replace the heating element containing the thermocouple�
The crimper temperature controller is faulty Have a qualied electrician replace the temperature control-
ler�
Faulty solid state relay� Using the electrical schematics, have a qualied electrician
check it out and/or consult Bosch�
The crimper collector ring assembly is faulty� Have a qualied electrician check the collector rings and
brushes and replace if necessary�
Problem: Product jams in the forming area and/or the cutting head.
Possible Cause Solution
The product is moving slower than the lm — the
infeed pitch is shorter than the product length Enter the correct infeed pitch and package length values�
Problem: The product not placed consistently inside package — it wanders or drifts inside package.
Possible Cause Solution
The lm is moving faster than the product when
they enter the former — the infeed pitch is shorter
than the package length
Enter a larger infeed pitch value and/or a smaller package
length value�
Problem: Cutoff fails to remain constant when running registered sealing material.
Possible Cause Solution
Electric eye not operating properly� Check registration eye setup and operation�
Registration marks on the material not printed cor-
rectly�
Check the material for proper spacing between the registra-
tion marks� Replace the sealing material if necessary�
Material is slipping in the nwheels. Check nwheel gap setting.
Problem: Package is crushed on the leading edge.
Possible Cause Solution
Pause is set incorrectly� Change the pause offset in the function list�
Problem: Sealing material snaps in the crimpers as they close.
Possible Cause
Solution
Pause is set incorrectly Change the pause offset in the function list�
Problem: Endseal crimpers hit product when closing
Possible Cause Solution
Infeed is out of time� Change the product offset in the functions list�
Pause is set incorrectly� Change pause offset in the function list�
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