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Bosch Pack201HS - User Manual

Bosch Pack201HS
129 pages
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www.boschpackaging.com
Client: Cadbury, Malaysia
Type: Pack201HS
Machine : 8-114-406-036
Year of construction: 2015
These document are designed for purchaser of our machines only and may neither be
reproduced nor made know to third party without written approval
Instruction Manual
INSTRUCTION MANUAL
Robert Bosch Limited
Packaging Technology, Business Unit
Confectionary and Food
700/154 Moo 1 Amatanakorn Industrial Estate
Tambon Baankao, Amphur Panthong,
Chonburi 20160 Thailand.
Tel. No : +66 (0) 3846 5272
Fax No : +66 (0) 3846 5273
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Summary

1 Preface

1.1 General Information

General information regarding the machine and its operation.

1.2 Machine Specifications

Technical specifications of the wrapper, including electrical, air, weight, and dimensions.

1.3 General Description

Overview of the machine's features and capabilities.

1.4 Installation

Procedures for installing and setting up the wrapper.

1.5 Disassembly, Storage & Conservation

Instructions for disassembling, storing, and conserving the machine.

2 Safety

2.1 Safety Precautions

Essential safety precautions for operating and maintaining the machine.

2.2 Safety Symbols

Explanation of safety symbols used on the equipment.

2.3 Safety Equipment

Information on safety equipment such as emergency stops and interlocks.

3 Operator Instructions

3.1 Start of Production

Step-by-step guide for starting production on the wrapper.

3.2 Checks During Production

Procedures for checks to be performed during production.

3.3 End of Production

Steps to follow to safely end the production run.

3.4 Troubleshooting

Guidance for identifying and resolving common machine problems.

3.5 Changeover

Instructions for changing the machine setup for different products.

4 Operator Interface

4.1 Buttons and Switches

Description of the buttons and switches located near the HMI.

4.2 HMI Layout and Structure

Overview of the Human-Machine Interface layout and its structure.

4.3 Screen Sections Overview

Explanation of the different sections of the main HMI screen.

4.4 Navigation and Access Levels

How to navigate the HMI and understand access level distinctions.

4.5 Operator Access Level Functions

Functions and screens accessible at the Operator access level.

4.6 Main Screen Functionality

Details on the main screen and its primary functions.

4.7 Parameter Definitions

Definitions for various machine parameters.

4.8 Screen Messages

List and explanation of messages displayed on the HMI.

5 Functional Descriptions

5.1 Sequence of Operation

Detailed description of the machine's operational sequence.

5.2 Backstand

Functional description of the backstand assembly.

5.3 Former and Finseal

Descriptions of the former and finseal areas.

5.5 Endseal;Crimpers

Functional description of the endseal and crimper components.

5.6 Discharge Conveyor

Functional description of the discharge conveyor.

5.7 Temperature Controls and Sensors

Descriptions of temperature controls and sensors.

5.9 Light Tower and Pneumatics

Descriptions of the light tower and pneumatic system.

6 Cleaning and Maintenance

6.1 General Safety Information

General safety guidelines for cleaning and maintenance tasks.

6.2 Cleaning Procedures

Procedures for daily, weekly, and monthly cleaning of the machine.

6.3 Lubrication Procedures

Guidelines for lubricating machine components.

6.4 Maintenance Checklists and Procedures

Checklists and procedures for routine maintenance tasks.

6.4.5 Finwheels and Crimpers Maintenance

Maintenance procedures for finwheels and crimpers.

6.4.15 Discharge Conveyor Maintenance

Maintenance procedures for the discharge conveyor.

7 Appendix

7.1 Glossary of Terms

Alphabetical list and definitions of technical terms used in the manual.

7.2 Optional Equipment

Information and descriptions of optional equipment available for the machine.

Summary

1 Preface

1.1 General Information

General information regarding the machine and its operation.

1.2 Machine Specifications

Technical specifications of the wrapper, including electrical, air, weight, and dimensions.

1.3 General Description

Overview of the machine's features and capabilities.

1.4 Installation

Procedures for installing and setting up the wrapper.

1.5 Disassembly, Storage & Conservation

Instructions for disassembling, storing, and conserving the machine.

2 Safety

2.1 Safety Precautions

Essential safety precautions for operating and maintaining the machine.

2.2 Safety Symbols

Explanation of safety symbols used on the equipment.

2.3 Safety Equipment

Information on safety equipment such as emergency stops and interlocks.

3 Operator Instructions

3.1 Start of Production

Step-by-step guide for starting production on the wrapper.

3.2 Checks During Production

Procedures for checks to be performed during production.

3.3 End of Production

Steps to follow to safely end the production run.

3.4 Troubleshooting

Guidance for identifying and resolving common machine problems.

3.5 Changeover

Instructions for changing the machine setup for different products.

4 Operator Interface

4.1 Buttons and Switches

Description of the buttons and switches located near the HMI.

4.2 HMI Layout and Structure

Overview of the Human-Machine Interface layout and its structure.

4.3 Screen Sections Overview

Explanation of the different sections of the main HMI screen.

4.4 Navigation and Access Levels

How to navigate the HMI and understand access level distinctions.

4.5 Operator Access Level Functions

Functions and screens accessible at the Operator access level.

4.6 Main Screen Functionality

Details on the main screen and its primary functions.

4.7 Parameter Definitions

Definitions for various machine parameters.

4.8 Screen Messages

List and explanation of messages displayed on the HMI.

5 Functional Descriptions

5.1 Sequence of Operation

Detailed description of the machine's operational sequence.

5.2 Backstand

Functional description of the backstand assembly.

5.3 Former and Finseal

Descriptions of the former and finseal areas.

5.5 Endseal;Crimpers

Functional description of the endseal and crimper components.

5.6 Discharge Conveyor

Functional description of the discharge conveyor.

5.7 Temperature Controls and Sensors

Descriptions of temperature controls and sensors.

5.9 Light Tower and Pneumatics

Descriptions of the light tower and pneumatic system.

6 Cleaning and Maintenance

6.1 General Safety Information

General safety guidelines for cleaning and maintenance tasks.

6.2 Cleaning Procedures

Procedures for daily, weekly, and monthly cleaning of the machine.

6.3 Lubrication Procedures

Guidelines for lubricating machine components.

6.4 Maintenance Checklists and Procedures

Checklists and procedures for routine maintenance tasks.

6.4.5 Finwheels and Crimpers Maintenance

Maintenance procedures for finwheels and crimpers.

6.4.15 Discharge Conveyor Maintenance

Maintenance procedures for the discharge conveyor.

7 Appendix

7.1 Glossary of Terms

Alphabetical list and definitions of technical terms used in the manual.

7.2 Optional Equipment

Information and descriptions of optional equipment available for the machine.

Bosch Pack201HS Specifications

General IconGeneral
Type of machineHorizontal stretch wrapping machine
Film materialPolyethylene (PE)
ApplicationWrapping of individual products or bundled products
Control systemPLC
Power Supply230V, 50/60Hz