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Bosch rexroth ctrlX SAFETY SafeMotion User Manual

Bosch rexroth ctrlX SAFETY SafeMotion
302 pages
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ctrlX SAFETY
"SafeMotion"
ctrlX DRIVEplus
– Original version –
Application Manual
R911404905,
Edition 02

Table of Contents

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Bosch rexroth ctrlX SAFETY SafeMotion Specifications

General IconGeneral
BrandBosch
Modelrexroth ctrlX SAFETY SafeMotion
CategoryService Equipment
LanguageEnglish

Summary

About this documentation

Trademark information

Important directions on use

Areas of use and application

Defines the intended applications and operational areas for Rexroth Antriebsregelgeräte.

Unintended use

Details what constitutes unintended use and the user's responsibility for damages.

Safety instructions for electric drive and control systems

Requirements for safe use

Outlines essential requirements for the safe operation and installation of electric drive and control system components.

Hazards due to incorrect use

Lists potential hazards arising from improper handling or misuse of components.

Instructions with regard to specific dangers

Provides guidance on specific dangers and necessary precautions.

Protection against contact with electrical parts and housings

Provides safety measures to prevent contact with energized electrical components and housings.

Protective extra-low voltage as protection against electric shock

Explains the use of PELV systems for protection against electric shock.

Protection against dangerous movements

Details how to prevent hazards caused by unintended motor movements and control errors.

Protection against contact with hot parts

Advises on precautions to avoid contact with hot surfaces of components.

Explanation of signal words and the safety alert symbol

Defines signal words (DANGER, WARNING, CAUTION, NOTICE) and the safety alert symbol.

System presentation

Comparison with conventional safety technology

Compares integrated safety technology with traditional methods, highlighting benefits.

Product presentation

What is "integrated safety technology"ctrlX DRIVE?

Explains the concept and benefits of integrated safety technology within the ctrlX DRIVE system.

Integrated safety technology in ctrlX DRIVE

Details the characteristics and type codes of ctrlX DRIVE devices equipped with safety technology.

Performance

Covers performance aspects like time response and reaction times.

Safety characteristics of the safety system

Details safety characteristics including SIL/PL levels and PFH calculations.

Functional principle

Dynamization

Describes the function and principle of dynamization for safety function selection signals.

Encoder evaluation

Explains how the encoder system is evaluated to provide feedback to safety functions.

Scaling system

Defines scaling and its importance in establishing the relation between input values and physical units.

Diagnostic system

Covers diagnostic system elements, firmware identifiers, status messages, and error handling.

Safety functions

Global safety functions

Covers global safety functions like Safe Max Speed and Safe Speed Monitor.

Safety functions in normal operation

Details safety functions active only in normal operation, like Safe Direction.

Safety functions in special mode "Safe standstill"

Covers safety functions for Safe Standstill mode: STO, SOS, SBC.

Safety functions in special mode “Safe motion SMMx”

Details safety functions for Safe Motion mode: SLS, SLS-LT, SDI, SLI.

Additional and auxiliary functions

Covers additional and auxiliary functions like limiting positioning velocity.

Selection and acknowledgment

Discrete selection and acknowledgment

Explains discrete selection and acknowledgment using digital inputs and outputs.

ctrlX SAFETYlink

Details the ctrlX SAFETYlink for safe communication between safety control and drives.

Safety bus communication

Describes safety communication via master communication (safety bus) using safe protocols.

IO mapper inputs

Details different I/O mapper block types for mapping input signals to safety functions.

Commissioning

Risk assessment

Outlines the process of conducting a risk assessment for machinery according to Machinery Directive 2006/42/EC.

First use

Covers initial setup steps, safety instructions, and prerequisites for integrated safety technology.

Commissioning steps

Details the step-by-step process for commissioning SafeMotion via the ctrlX DRIVE Engineering wizard.

Maintenance

Repairing safety-relevant components

States that safety technology components are fixed and must be returned if defective.

Replacing drive components

Provides instructions for replacing motors, brakes, encoders, controllers, and cables.

Firmware replacement

Details the process and tools for updating or downgrading firmware for SafeMotion.

Decommissioning drive components

Outlines the procedure for decommissioning drive components after performing an impact analysis.

Declaration of conformity

Project planning

SafeMotion M5

Details Safe Motion M5 safety technology, including connection points and cables.

XG44, SafeMotion M5 safety technology

Provides function and pin assignment details for XG44 connector.

XF21 P1, XF22 P2, communication (RJ-45)

Describes the RJ-45 connection points for communication interfaces.

Motor connections

Covers compatibility, recommended cables, and overview of motor connections.

Encoder connections

Details encoder connections for digital motor encoders and multi-encoders.

Specifying the digital/analog inputs/outputs

Provides data for digital inputs and outputs, standard and safety technology.

Diagnostic display

Explains diagnostic indicators like PF01 LED and field bus status LEDs.

ctrlX AUTOMATION Community

Application examples of ctrlX DRIVE with SafeMotion

Guides on controlling SafeMotion functions and setting up safety zones via ctrlX SAFETY.

Reference documentations

Service and support

Glossary

Index

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