BRP Evinrude E-TEC Series Installation Manual

SAMPLE PREDELIVERY CHECKLIST
OB MODEL NUMBER SERIAL NUMBER KEY NUMBER
1
2
3
4
5
*355441*
PREDELIVERY CHECKLIST
Inspected by: _____________________________________
Dealer name: _____________________________________
Dealer number: ___________________________________
Date Dealer Signature
Date Owner / Customer
The dealer named in this document has instructed me on the operation, maintenance, safety features, and warranty policy for my outboard, all of
which I understand. I am satisfied with the predelivery set-up and inspection of my outboard. I acknowledge that I have reviewed the on product
safety labels and tags. I understand the importance of reading the operator's guide that I have received completely and thoroughly before operating
the engine(s).
Where not already required by law: I recognize the importance of
following safe boating practices.
 I have taken a safe boating course before using the outboard.
 I will take a safe boating course before using the outboard.
 I will not take a safe boating course before using the outboard.
White Copy (original) - Dealer Yellow Copy - Service Dept. Pink Copy - Customer
Version A.1
P/N 355441
IMPORTANT: Use this Checklist together with the Evinrude E-TEC Installation and Predelivery Guide. Every Evinrude/Johnson Dealer is
responsible to perform a complete predelivery inspection on all Evinrude E-TEC outboards. If an Evinrude E-TEC outboard was pre-rigged
by the boat builder, a complete predelivery inspection is still required. Refer to the current Evinrude E-TEC Installation and Predelivery
Guide for detailed instructions. Dealer predelivery programs should include additional inspections related to boat accessories and trailers.
At Time of Sale
 Explain to owner all on-product Safety
Labels/Tags and the importance of reading the
Operators Guide before operating engine(s)
 Install engine Safety Labels/Tags
(language
chosen by customer according to availability)
 Explain the BRP Limited Warranty
 Explain selection of outboard lubricant
Owners outboard oil selection:
 XD100  XD50  XD30  Other
 New boat package  Repower
15 20 25 30 transom height
Remote Control (
with start-in-gear protection)
 EV JO BRP
 Other (list brand) ___________________
 Mechanical  Electronic (EST)
 Single lever binnacle  Dual lever binnacle
 Concealed side mount  Surface side mnt
 EV JO BRP shift and throttle cables
 Other (list brand) ____________________
 Key switch with tether cord
 MWS harnesses
Tiller Control
 Tiller Handle Kit (15115HP only) optional
BRP Electronic Controls
 Gateway module and buss cables
 6 port hubs and protective covers (2)
 Master Power/Key Switch
 Engine Cutoff Switch Panel 2nd station
 Accessory Power Relay Kit
 ESM engine identity plugs
(multi-engine)
Displays, Gauges and Networks
 I-Command digital display(s)
 Network buss cables and T-connectors
 Engine Interface Cable
(EMM to NMEA)
 Power Supply Kit (NMEA network)
 Network and terminators (2) (NMEA network)
 Tachometer pulse setting
Batteries, Wiring, and Switches
Batteries: Qty. ______ CCA Rating _______
 Cable size: ____ ga. Length:_____ ft. / m
 Connections tight  NO wing nuts!
 Battery switch operation optional
 Auxiliary Battery Charging optional
Fuel System
 Primer bulb EV JO BRP 5/16 3/8
 Other (list brand)____________________
 Fuel hose - SAE J30R9 type 5/16 3/8
 Fuel hoses installed with Oetiker clamps
 Water separating fuel filter kit
recommended
Oil System
 Correct installation of remote oil tank
 Oil Hose - 25 ft. [7.6 m] maximum,
no splices
 Remote oil fill kit (vent not restricted) optional
Steering System
 Mechanical - grease/tighten/adjust system
 Hydraulic - fill/bleed/check system
 Set multi-engine alignment (toe-in/toe-out)
Outboard Installation
 Mounting height - correct?
 Mounting hardware - torqued?
 Water pressure device - installed / set up?
 ICON Conversion Kit
(V6 optional add-on kit)
Oil and Fuel Set Up, Check Fluid Levels
 Check LOW OIL
warning BEFORE filling oil tank
 Fill oil tank(s) with outboard lubricant
 Check fuel level
 Remove blue clamp on vapor separator vent
 Prime fuel system
 Prime oil system - purge air from system
 Check no fuel or oil hoses are kinked
 Check gearcase lubricant level
 Check power trim and tilt fluid level
Evinrude Diagnostics Software Set Up
 Oil Break-In set
 Set Tiller Mode
Tiller handle kit installation only
 Set Oil Type:  XD100  TC-W3 install tag
ICON Set Up
(Use Evinrude Diagnostics software)
 Update engine software conversion kit only
 Calibrate shift/throttle actuators conversion kit
 Set station protect optional
I-Command Set Up
 Calibrate trim / tilt sending unit
(Use Ev Diag)
 Set multi-engine identity (Use Ev Diag)
 Set Engine and Fuel Tank Configuration
and Fuel Tank Capacity
(See Users Guide)
 Set Engine Data (See Users Guide)
Operational Checks
 Adjust shift and throttle cables
 Check remote control operation
 Check start-in-gear prevention
 Check key switch and engine cutoff switch
 Check display/gauge operation
 Check operation of trim and tilt switches
 Check tilt limit switch adjustment
 Check trim sending unit adjustment
 Water pressure / overboard indicator
 Check reverse lock/tilt lock operation
 Check shallow water drive operation
 Trailering bracket check ground clearance
 No Fuel, Oil or Water leaks
Engine temperature IDLE _____°F or °C
ICON System Checks
 Start/Stop Switch(es)
 Engine Cutoff Switch
(2nd station only)
 Neutral Throttle Switch
 RPM Switch
 Trim Switch Panel
(3, 4 or 5 engines only)
Propeller(s)
 EV JO BRP
 Other (list brand) ___________________
 Stainless Steel  Aluminum
Diameter _________ Pitch __________
Torque _______  in.lbs.  ft.lbs.  N·m
 Cotter pin keeper and/or cotter pin installed
On the Water Operational Checks
Engine RPM at IDLE (in gear) ___________
Engine RPM at WOT __________________
Engine temperature WOT______°F or °C
Boat fuel system vacuum __________ In. Hg.
Water pressure at IDLE _________ psi / kPa
Water pressure at WOT _________ psi / kPa
Adjust multi-engine alignment (toe-in/toe-out)
as needed for optimum water pressure
At time of delivery dealer:
 Complete electronic warranty registration
 Must retain this document with outboard file
 Give owner a completed copy of this form

BRP Evinrude E-TEC Series Specifications

General

Brand	BRP
Model	Evinrude E-TEC Series
Category	Outboard Motor
Language	English