BT SWE120 - Lift Mast

1 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D © BT
Contents
T code Valid from serial no. Date Order no.
841×842×843 6061850- 2012-08-30 258946-120
17.4.1 Quick change connector ................................................ 17-6
Assembling the quick change connector ....................... 17-6
Dismantling the quick change connector ....................... 17-7
17.5 Hydraulic calibration..................................................................... 17-8
17.6 Adjustment of the pressure limit valve.......................................... 17-9
17.7 Disassembling the hydraulic unit................................................ 17-11
17.8 Hydraulic unit tightening torques................................................ 17-13
18 – Lift mast – 7000 .............................................................................. 18-1
18.1 Main mast 7100 ........................................................................... 18-1
18.1.1 Components .................................................................. 18-1
18.1.2 Maintenance .................................................................. 18-2
Fixing point .................................................................... 18-2
Lubrication ..................................................................... 18-2
18.2 Fork carriage 7420....................................................................... 18-3
18.2.1 Maintenance .................................................................. 18-3
....................................................................................... 18-3
18.3 Main lift chain system 7120.......................................................... 18-4
18.3.1 Checking the chain setting ............................................ 18-4
18.3.2 Chain inspection ............................................................ 18-4
Noise ............................................................................. 18-4
Surface rust ................................................................... 18-4
Rusty links ..................................................................... 18-4
Stiff links ........................................................................ 18-4
Bolt rotation ................................................................... 18-5
Loose bolts .................................................................... 18-5
Outline wear .................................................................. 18-5
Stretching ...................................................................... 18-6
Damage ......................................................................... 18-7
Damaged discs .............................................................. 18-7
Damaged bolts .............................................................. 18-7
Dirty chain ...................................................................... 18-7
18.3.3 Cleaning ........................................................................ 18-7
18.3.4 Lubrication ..................................................................... 18-8
18.4 Replacing the fork carriage .......................................................... 18-9
18.5 Replacement of the mast ........................................................... 18-11
18.6 Adjusting the mast ..................................................................... 18-15
19 – Accessories ................................................................................... 19-1
19.1 Spider expansion unit .................................................................. 19-1
19.2 TLS - Truck log system ................................................................ 19-2
19.3 ID unit........................................................................................... 19-2
19.4 Toyota Wireless Information System (T.W.I.S.) ........................... 19-2
19.5 Built-in battery charger................................................................. 19-3
19.5.1 Technical data ............................................................... 19-3
19.5.2 Charging the battery ...................................................... 19-4
Main charging ................................................................ 19-4
Equalising charging ....................................................... 19-4
Charging completed ...................................................... 19-4
20 – Appendices .................................................................................... 20-1
20.1 General........................................................................................ 20-1
21 – Technical data ............................................................................... 21-1
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