10
SECTION I - GENERAL INFORMATION
Dimensional Information ............................................................................................................................................. 11
Ratings/Data ................................................................................................................................................................ 12
Locating the Unit . ........................................................................................................................................................ 13
Air Supply/Venting ....................................................................................................................................................... 14
SECTION II - CAST IRON BLOCK ASSEMBLY (Knockdown Only)
Assembly of Sections, Manual Draw-up ..................................................................................................................... 21
Hydrostatic Test ........................................................................................................................................................... 24
SECTION III - INSTALLATION INSTRUCTIONS
Knockdown
Canopy ......................................................................................................................................................................... 26
Flue Baes and Cover Plates ...................................................................................................................................... 28
Rear Observation Port Cover ........................................................................................................................................ 29
Inspect All Boiler Seals ................................................................................................................................................ 29
Jacket Assembly .......................................................................................................................................................... 29
Burner Mounting Plate / Burner Adapter Plate ........................................................................................................... 31
Water Trim . .................................................................................................................................................................. 32
Burner Installation
....................................................................................................................................................... 33
Package Boilers
Preparation for Installation ........................................................................................................................................... 33
Common Installation Requirements
Boiler Piping - Water Heating Applications ................................................................................................................ 34
Boiler Piping - Domestic Hot Water (DHW) Applications .......................................................................................... 42
Tankless Heater Piping ................................................................................................................................................ 43
Electric Wiring .............................................................................................................................................................. 47
SECTION IV - OPERATING INSTRUCTIONS
Filling System ............................................................................................................................................................... 48
Adjusting Controls ....................................................................................................................................................... 49
Adjusting Burner ......................................................................................................................................................... 49
Test Controls ................................................................................................................................................................ 49
Initial Cleaning, Water Boilers .................................................................................................................................... 50
Frequent Water Addition .............................................................................................................................................. 50
Oxygen Corrosion ........................................................................................................................................................ 51
SECTION V - SERVICE INSTRUCTIONS
Cleaning Boiler Heating Surfaces ............................................................................................................................... 53
Maintenance of Low Water Cuto Devices ................................................................................................................ 53
Checking Burner & Controls ........................................................................................................................................ 54
Lubrication ................................................................................................................................................................... 54
General Maintenance Considerations ........................................................................................................................... 54
Attention to Boiler While Not in Operation ................................................................................................................. 55
SECTION VII - REPAIR PARTS
Customer Service Contact Information ........................................................................................................................ 56
Jacket Assembly .......................................................................................................................................................... 57
Bare Boiler Assembly ................................................................................................................................................... 59
Water Trim .................................................................................................................................................................... 62
WARRANTY .....................................................................................................................................................REAR COVER
TABLE OF CONTENTS