BYD ECB16 - Regular Inspection and Maintenance

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REGULAR INSPECTION AND MAINTENANCE

This chapter explains how to conduct regular inspections and maintenance on the BYD forklift.

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Main Page

Table of Contents4
Operation Notice12
Truck Delivery12
Working Environment13
Safety Standard15
General Safety Practices16
Modifications, Nameplates, Markings, and Capacity16
Stopping Distance (Descending Grades)16
Stability17
Changing and Charging Storage Batteries for Electric Trucks17
Trucks and Railroad Cars17
Relocating Powered Industrial Trucks17
Operator Training18
Testing, Retraining, and Enforcement20
Operating Safety Rules and Practices21
Operator Responsibility21
General21
Traveling23
Loading25
Operator Care of the Truck26
Maintenance and Rebuild Practices28
Operation28
Maintenance and Inspection28
Inspection and Repair of Forks in Service on Fork Lift Trucks29
Tip over31
Operator Notice35
Notice36
Operator Qualification36
Warning Decals and Signs37
Data Plate and Loading Capacity Chart38
Date Plate38
Loading Capacity Chart39
Truck View and Technical Specifications41
View42
General View42
Specifications44
Technical Drawing44
Technical Specifications (Dual Drive)46
Mast Specifications47
Battery Specifications47
Operating the Forklift49
Seat50
Descriptions50
Basic Seat51
Adjustment of Lateral Position of Seat51
Backrest Adjustment51
Weight Adjustment52
Seat Belt52
Comfort Seat53
Adjustment of Lateral Position of Seat53
Backrest Adjustment53
Weight Adjustment54
Seat Belt54
Document Box55
Drive Control System56
Drive Control System Overall View56
Adjusting the Steering Wheel58
Ignition Switch58
Horn59
Check the Braking Oil60
Parking Brake61
Selecting Travel Direction62
Combination Lights Control63
Multifunction Display64
Overview on Multifunction Display64
Adjusting Speed Mode (Class)65
Working Indicator and Messages66
Setting67
Error Indicator68
Trouble-Shooting Methods69
Working Equipment Controlling System70
Mechanical Levers70
Fingertip Control71
Forks72
Adjusting the Forks72
Towing Pin73
Use of the Towing Pin73
Transporting the Forklift74
Crane-Lifting the Forklift74
Driving into the Transport Truck75
Transporting and Unloading the Forklift75
Transporting Loads76
Loading76
Travelling76
Unloading77
Exiting from the Forklift78
Daily or Weekly Check and Inspection81
Daily Inspection82
Checklist and Time Interval82
Forklift Exterior82
Tires82
Working Equipment83
Hydraulic System83
Seat83
Multifunction Display83
Lights, Horn and Other Warning Equipment84
Braking System84
Driving System and Controlling System84
Counterweight84
Others84
Checklist and Time Interval85
Electric System Inspection85
Tires85
Braking System85
Regular Inspection and Maintenance87
Checklist and Procedures88
Inspection Checklist and Procedures88
Regular Maintenance Checklist89
Type and Parameters of Oil and Grease89
Working Equipment90
Mast Channel Cleaning and Adjustment90
Tilt Rotating Pin Lubrication90
Adjusting the Chains91
Changing and Replacing Chains91
Electric92
Electric System Inspection92
Hydraulic System94
Before Inspection and Maintenance94
Hydraulic Oil Level95
Return Filter Element State Indicator95
Return Filter Element Replacement96
High Pressure Filter Element Replacement(Comfort Type Forklift)97
Check and Replace the Air Filter97
Hydraulic Oil Replacement98
Tires Replacement99
Condition Needs Replacement99
Front Wheels Replacement100
Rear Wheels Replacement100
Gear Oil101
Gear Oil Replacement (Dual Drive)101
Braking Oil Replacement102
Braking Oil Reservoir102
Braking Oil Drain Plug102
Methods of Replacing Braking Oil103
Steering Axle104
Clean104
Torque on Critical Fasteners105
Drive Axle Fasteners105
Steering Axle Fasteners105
Wheel Fasteners106
Counterweight Fasteners106
Mast Fasteners107
Decommissioning and Restoring111
Decommissioning the Forklift112
Decommissioning the Forklift for Long-Term Storage112
Storage Environment112
Restoring the Forklift to Service113
Procedures to Restore the Forklift to Service113
Other Information114
Contact Informaiton114

BYD ECB16 - Regular Inspection and Maintenance

Table of Contents

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