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Calpeda I-MAT 5,2 TT-A User Manual

Calpeda I-MAT 5,2 TT-A
164 pages
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Variatore di frequenza
Frequency converter
Frequenzumwandler
Variateur de fréquence
Variador de frecuencia
Регулятор частоты
I-MAT
ISTRUZIONI ORIGINALI PER L’USO Pagina 3 Italiano
OPERATING INSTRUCTIONS Page 28 English
BETRIEBSANLEITUNG Seite 53 Deutsch
INSTRUCTIONS POUR L’UTILISATION Page 78 Français
INSTRUCCIONES DE USO Página 103 Español
Инструкции по эксплуатации Стр. 128 Pусский
I-MAT_Ed6.indd 1I-MAT_Ed6.indd 1 18/11/20 08:2018/11/20 08:20

Table of Contents

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Calpeda I-MAT 5,2 TT-A Specifications

General IconGeneral
BrandCalpeda
ModelI-MAT 5, 2 TT-A
CategoryMedia Converter
LanguageEnglish

Summary

General Information and Manufacturer Details

Symbols Used in Manual

Symbols used in the manual to understand warnings and information.

Manufacturer Name and Address

Provides the official name and contact details of the manufacturer, Calpeda S.p.A.

Authorized Operators

Defines the types of users permitted to operate the device and their responsibilities.

Product Warranty Terms

Outlines the terms and conditions of the product warranty, including exclusions.

Technical Description and Features

Intended Use of Frequency Converter

Specifies the designated purpose and application of the frequency converter.

Improper Use Guidelines

Details forbidden uses and the consequences of misusing the device.

Product Marking Information

Describes the information provided on the product's nameplate.

Product Efficiency Data

Presents efficiency data of the I-MAT inverter at various operating points.

Key Technical Specifications

Lists key technical specifications such as supply voltage, IP protection, and display type.

Product Features and Operation

Operating Conditions

Outlines the environmental and operational parameters required for proper functioning.

Product Overview

Introduces the I-MAT as a frequency converter for pumps and its operating modes.

Pushbuttons Functions

Explains the functions of the six pushbuttons on the user interface.

Interface and Display Elements

User Interface Description

Describes the graphical interface of the display, divided into three visualization areas.

System Icons Explanation

Explains the meaning of various icons displayed on the frequency converter.

Display Area Components

Details the composition of the display area, including the incremental bar.

Operating Icons Description

Illustrates and describes the icons representing different operating modes.

Safety and Electromagnetic Compatibility

Submersible Pump Applications or Long Cables

Specific considerations for operating pumps with long cables or submersible applications.

Supply via Generator Set

Notes the incompatibility of the frequency converter with generator sets.

Electromagnetic Compatibility Standards

Information regarding EMC standards and classification of the product.

General Behavior Standards

Essential safety guidelines and warnings for handling and operating the device.

Handling, Safety, and Installation Preparation

Residual Risks

States that the device has no residual risks based on its design and intended use.

Safety Icons and Information

Highlights safety icons like 'Heat-sink Hot surface'.

Self-protection Devices

Recommends using appropriate tools during installation and maintenance.

Handling and Transport Guidelines

Provides guidelines for safe handling and transport of the product.

Installation Procedures

Unpacking Instructions

Instructions to ensure the device has not been tampered with during unpacking.

Motor Mounted Installation

Steps for connecting the heat-sink with the motor adapter.

Wall Mounted Installation

Instructions for installing the frequency converter on a wall or in an electric control box.

Electrical Connection Guide

Detailed guidance on performing electrical connections by qualified personnel.

Electrical Connections and System Integration

Electrical Connections Immunity

Guidelines for ensuring electrical connection immunity and low emission.

Power Supply Connection

Requirements for connecting the power supply, including differential switch specifications.

IT Power Grid Supply Configuration

Explains how the converter works with isolated ground supply systems.

Motor Connection

Instructions for connecting the motor cable, emphasizing shielded cables.

Transducers Connection

Details on connecting analog instruments (transducers) for system monitoring.

Input/Output Connections

Float Switch Connection

How to connect float switches for dry-run protection and other functions.

Max/Min Curve Operation Input

Connecting a switch to enable maximum or minimum curve operation.

Second Set-Point Operation Input

Connecting a switch to enable a secondary set-point.

Remote On/Off Control Connection

Connecting a switch for remote start and stop control.

Remote Alarm Connection

Connecting signals for remote alarm monitoring.

Remote Parameter Monitoring Output

Connecting the analog output for monitoring converter parameters remotely.

Cascade Mode Setup

Cascade Mode Installation

Guidelines for installing frequency converters in multi-pump systems.

Cascade Mode Electrical Connection

Electrical connection requirements for cascade mode installations.

Cascade Mode Expansion Board Installation

Instructions for installing the cascade mode expansion board.

Cascade Mode with 2-6 Variable Speed Pumps

Wiring details for connecting multiple variable speed pumps in cascade.

Programming Guide and Parameter Overview

Cascade Mode with 1 Variable Speed Pump

Connecting one variable speed pump with fixed speed pumps in cascade.

Parameters Overview

Overview of information displayed on the frequency converter.

Pump Status Parameters

How to visualize pump status parameters like frequency and current absorption.

Programming Parameters

Introduction to accessing and modifying programming parameters.

Parameter Configuration and Operating Modes

Parameter Programming Guide

Step-by-step guide for navigating and changing parameters.

Password Insertion Procedure

Procedure for entering passwords to access restricted menus.

Factory Reset Procedure

How to reset the frequency converter to its default factory settings.

Startup Parameters Checklist

Essential parameters to verify during the initial startup phase.

Constant Pressure Operating Mode

Explanation of the constant pressure mode and its configurations.

Pressure Control Modes

Constant Pressure (Single Transducer)

Configuration for constant pressure using one pressure transducer.

Constant Pressure (Dual Transducer)

Configuration for constant pressure using two differential pressure transducers.

Minimum Run & Pre-Pause Frequency Settings

Settings for automatic stop system in case of low water conditions.

Frequency Calculation Formulas

Formulas to calculate pre-pause and minimum run frequencies.

Proportional Pressure Mode

Explanation of the proportional pressure mode and its configurations.

Temperature and Proportional Pressure Modes

Proportional Pressure (Single Transducer)

Configuration for proportional pressure using one pressure transducer.

Proportional Pressure (Dual Transducer)

Configuration for proportional pressure using two differential pressure transducers.

Stop at Minimum Frequency

How to stop the pump when operating at minimum frequency.

Constant Temperature Operating Mode

Explanation of the constant temperature mode and its configurations.

Constant Temperature (Single Transducer)

Configuration for constant temperature using one transducer.

Advanced Temperature, Flow, and Speed Modes

Constant Temperature (Dual Transducer)

Configuration for constant temperature using two differential transducers.

Automatic Stop at Minimum Frequency

Mechanism for stopping the pump when it reaches minimum frequency.

Constant Flow Operating Mode

Explanation of the constant flow rate mode and its configurations.

Fixed Speed Operating Mode

How the system operates as a traditional pump with a fixed speed.

Secondary Functions

Dry-Run Protection

Function to protect pumps from running without water.

Max/Min Curve Operation

Connecting a signal for max/min curve operation control.

Second Set-Point Operation

Connecting a signal for using an alternative set-point.

Remote On/Off Control

Connecting a signal for remote start and stop of the pump.

Remote Alarm Settings

Connecting up to two alarm signals for remote monitoring.

Remote Monitoring and Control

Remote Parameter Monitoring

Setting the parameter to monitor on a remote unit.

Enabling Remote Set-Point

Modifying the set-point value from a remote source.

Enabling Periodical Start System

Function to enable periodic pump starts when idle.

System Leakage, Motor Heating, Safe-Start & Pump Operations

System Leakage Control

Function to check the number of starts executed by the converter.

Motor Heating System

Enabling motor heating when the pump is stopped or in standby.

Safe-Start Function

Function to prevent pressure peaks after a supply disconnection.

Twin-Pump Operation

Enabling operation for two pumps, one for primary use and one for reserve.

Alternating Pumps Function

Function for uniform use of pumps by alternating their operation.

Cascade Mode Programming

Cascade Mode Installation

Guidelines for installing frequency converters in multi-pump systems.

Cascade Mode Electrical Connection

Electrical connection requirements for cascade mode installations.

Cascade Mode Expansion Board Installation

Instructions for installing the cascade mode expansion board.

Cascade Mode with 2-6 Variable Speed Pumps

Wiring details for connecting multiple variable speed pumps in cascade.

Plant Starting and Operations

Plant Starting Procedure

Procedures for starting the plant after connections are complete.

Cascade Mode Plant Starting

Checking and setting parameters for cascade mode plant startup.

Invert Motor Rotation Direction

How to change the direction of motor rotation.

Vessel Pressure Adjustment

Adjusting the vessel pre-charge pressure relative to the pump startup pressure.

Maintenance and Disposal

Use of Megaohmeter

Warning against using a megaohmeter directly on the converter.

Maintenance Recommendations

Recommendation for periodic inspection of the delivery vessel's preloaded pressure.

Disposal Guidelines

Guidelines for proper disposal of the product according to WEEE directive.

Parameter Tables - User and Advanced

UP Parameters (User)

Lists user-configurable parameters for pump status and basic settings.

AP Parameters (Advanced)

Lists advanced parameters typically requiring qualified personnel access.

Parameter Tables - Service Assistance

SA Parameters (Service Assistance)

Parameters intended for technical assistance and diagnostics.

Parameter Tables - Pressure Settings

PC Parameters (Pressure Constant)

Parameters specific to configuring constant pressure operating modes.

PP Parameters (Proportional Pressure)

Parameters for configuring proportional pressure operating modes.

Parameter Tables - Temperature and Flow Settings

tC Parameters (Constant Temperature)

Parameters for configuring constant temperature operating modes.

CF Parameters (Constant Flow Rate)

Parameters for configuring constant flow rate operating modes.

MAn Parameters (Fixed Speed Pump)

Parameters for configuring fixed speed pump operation.

Alarms and Troubleshooting

Alarms Reference

Lists error codes, their descriptions, and probable causes.

Troubleshooting Chart

A chart mapping faults to probable causes and possible solutions.

Accessories

Filters for Noise Reduction

Table of filters for reducing electrical noise and emissions.

Capacitor Kit Information

Details on capacitor kits for different models and their mounting.

Optional Cards

Information on optional expansion cards like cascade mode and Modbus.

Connectors

List of connector types and their functions, such as HMI and Modbus.

Mounting Instructions

Motor Mounted Installation

Illustrations for mounting the frequency converter on a motor.

Wall Mounted Installation

Illustrations for mounting the frequency converter on a wall.

Electrical Power Connections

Power Connection Diagrams

Diagrams showing power connections for different I-MAT models.

Signal Connections

Signal Connection Diagrams

Diagrams illustrating electrical connections for various signals and inputs/outputs.

More Signal Connections

Additional Signal Connection Diagrams

Further diagrams for signal connections, including float switches and remote controls.

Cascade Expansion Board Installation

Cascade Expansion Board Installation

Instructions for installing the multi-pump cascade mode expansion board.

Cascade Connection - 2-6 Variable Speed Pumps

Cascade Connection - 2-6 Variable Speed Pumps

Wiring diagram for connecting 2-6 variable speed pumps in cascade mode.

Cascade Connection - 1 Variable Speed + 1-5 Fixed Speed Pumps

Cascade Connection - 1 Variable + 1-5 Fixed Speed Pumps

Wiring diagram for connecting one variable speed pump with 1-5 fixed speed pumps in cascade.

Declaration of Conformity

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