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Carrier 30WG 080 - User Manual

Carrier 30WG 080
56 pages
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INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
Water-Cooled/Condenserless
Liquid Chillers/Water-Sourced Heat Pumps
with or without Integrated Hydronic Module
61WG/30WG/30GA 020-090
Original document
Nominal cooling capacity 25-95 kW
Nominal heating capacity 29-117 kW
Unit with optional hydronic module Standard unit
PRO-DIALOG

Table of Contents

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Carrier 30WG 080 Specifications

General IconGeneral
BrandCarrier
Model30WG 080
CategoryAir Conditioner
LanguageEnglish

Summary

1 - INTRODUCTION

1.1 - Installation safety considerations

Precautions for unit installation, damage inspection, and handling.

1.3 - Maintenance safety considerations

Safety guidelines for maintenance personnel and logbook recommendations.

1.4 - Repair safety considerations

Safety protocols for refrigerant circuit repairs and handling.

2 - PRELIMINARY CHECKS

2.1 - Check equipment received

Inspect unit for damage, verify model, serial number, and options.

3 - DIMENSIONS, CLEARANCES

4 - PHYSICAL AND ELECTRICAL DATA 61 WG;30 WG

4.5 - Electrical data 61 WG;30 WG;30 WGA

Electrical parameters like voltage, current, and power for all models.

4.7 - Electrical data, optional hydronic module

Electrical data for pumps in hydronic modules, compliant with Ecodesign directive.

4.8 - Compressor usage and electrical data table

Table detailing compressor electrical data, usage, and current ratings.

5 - APPLICATION DATA

5.1 - Operating limits 61 WG

Minimum and maximum operating limits for 61WG units.

5.3 - Operating limits 30 WG

Minimum and maximum operating limits for 30WG units.

5.5 - Operating limits 30 WGA

Minimum and maximum operating limits for 30WGA units.

5.14 - Protection against cavitation (option 116)

Anti-cavitation protection for pumps in hydronic modules.

6 - ELECTRICAL CONNECTION

6.1 - Electrical connections, control box 61 WG;30 WG;30 WGA

Diagram and notes for electrical connections to the control box.

6.2 - Power supply

Requirements for power supply voltage and continuity.

6.4.1 - Field control wiring

Safety precautions and features for field control wiring.

6.4.2 - On-site control wiring

Tables for minimum/maximum wire sections for control wiring.

7 - 30 WGA UNIT CONNECTIONS

7.1 - Recommendations for the installation of liquid chillers with remote condenser

Guidelines for connecting 30WGA units to remote condensers.

7.2 - Piping installation and connection

Procedures for refrigerant piping installation and connections.

8 - PIPE SIZING WITH REFRIGERANT FOR 30 WGA UNITS

8.1 - General considerations and pipe size limits

General guidelines and limits for refrigerant pipe sizing.

10 - NOMINAL WATER FLOW CONTROL WITH FIXED-SPEED PUMP

10.2 - Water flow control procedure

Step-by-step procedure for adjusting water flow rate using control valves.

12 - OPERATION OF 61 WG UNITS WITH SPECIFIC HEATING CONTROL (OPTION 153)

12.1 - Operating principle

Operating principle for 61WG units with specific heating control.

14 - 30 WG UNIT OPERATION WITH A DRYCOOLER (OPTION 154)

14.1 - Operating principle

Operating principle for 30WG units using drycoolers for heat rejection.

15 - 30 WGA UNIT OPERATION WITH A REMOTE AIR-COOLED CONDENSER (OPTION 154)

15.1 - Operating principle

Operating principle for 30WGA units with remote air-cooled condensers.

16 - START-UP

16.1 - Preliminary checks

Essential pre-start checks before unit operation.

16.2 - Actual start-up

Procedures and supervision requirements for unit start-up.

16.3 - Refrigerant charge adjustment

Detailed steps for adjusting refrigerant charge and subcooling.

16.4 - Oil charge adjustment

Procedure for adjusting oil charge, especially with suction risers.

17 - MAJOR SYSTEM COMPONENTS AND OPERATION DATA

17.1 - Compressors

Information on hermetic scroll compressors, refrigerant type, and operating limits.

19 - MAINTENANCE

19.1 - Soldering and welding

Procedures and qualifications for soldering and welding operations.

19.3 - Refrigerant undercharge

Identifying and rectifying refrigerant undercharge.

19.4 - Refrigerant guidelines

Best practices for handling refrigerants and lubricants.

19.5 Leak detection

Methods and precautions for detecting refrigerant leaks.

19.6 - Evacuation

Procedures for system evacuation and vacuum levels.

20 - AQUASNAP MAINTENANCE PROGRAM

20.1 - Maintenance schedule

Schedule for regular maintenance operations (weekly, monthly, annually).

20.2 - Description of the maintenance operations

Detailed descriptions of maintenance tasks for different service levels.

21 - START-UP CKECKLIST FOR 61 WG;30 WG;30 WGA UNITS (USE FOR JOB FILE)

Preliminary equipment check

Checklist for initial equipment inspection and setup.

Unit start-up

Checklist for unit start-up procedures including checks and voltage.

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