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ChipBLASTER STANDARD UNIT D30-80-1 User Manual

ChipBLASTER STANDARD UNIT D30-80-1
80 pages
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P/N: MAN-D3001
ChipBLASTER, Inc.
D30-80-1
FIXED VOLUME MODELS
HIGH PRESSURE / HIGH VOLUME COOLANT DELIVERY SYSTEM
STANDARD AND
CERTIFIED
STATEMENT NUMBER 00-10-005
INSTALLATION, OPERATION and SERVICE
MANUAL
ChipBLASTER, Inc.
13605 South Mosiertown Road
Meadville, PA 16335
USA
www.chipblaster.com
Telephone 814-724-6278
Fax 814-724-6287
For your records please list serial number from nameplate ______________ REV K

Table of Contents

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ChipBLASTER STANDARD UNIT D30-80-1 Specifications

General IconGeneral
ModelD30-80-1
CategoryIndustrial Equipment
ManufacturerChipBLASTER
Max Pressure1000 PSI
Flow Rate30 GPM
Pressure1000 PSI
Pump TypeCentrifugal

Summary

1.0. GENERAL WARNINGS

3.0. SPECIFICATIONS

4.0. SAFETY PRECAUTIONS

4.1. EXPLANATION of MARKINGS

Explains safety symbols and their meanings used in the manual, such as Danger, Warning, and Prohibited.

8.0. MECHANICAL INSTALLATION

9.0. ELECTRICAL INSTALLATION

9.1. POWER INTERFACE

Instructions for connecting the 3-phase power supply to the ChipBLASTER unit.

9.2. CONTROL INTERFACE

Guidance on connecting control signals for coolant and index relay, and dirty filter error signals.

10.0. START – UP

11.0. SYSTEM AIR PURGE

12.0. OPERATION

12.1. ELECTRICAL OPERATION

Explains how energizing CR1 starts the coolant system and provides pressurized coolant.

12.2. COOLANT FLOW

Describes the division of coolant flow into high-pressure and low-pressure streams.

13.0. ALARMS

14.0. PREVENTATIVE MAINTENANCE

14.1. PREVENTATIVE MAINTENANCE SCHEDULE (Figure 2)

Provides a chart detailing maintenance tasks and their recommended intervals (hours, weekly, monthly).

14.2. CHECKING HIGH PRESSURE PUMP OIL (USING DIPSTICK OR SIGHT GLASS)

Guide to checking the high-pressure pump oil level using the dipstick or sight glass.

14.3. OIL CHANGE PROCEDURE

Step-by-step instructions for changing the crankcase oil of the high-pressure pump.

14.4. HIGH PRESSURE PUMP – CHECK BELT(s)

Procedure for checking the drive belt for wear and adjusting tension.

14.5. HIGH PRESSURE PUMP – CHECK FOR LEAKS

Instructions on how to inspect the pump and fittings for fluid leaks.

14.9. RETURN (TRANSFER) PUMP – CHECK FOR LEAKS

Procedure to check the return pump and its components for leaks.

14.12. CARTRIDGE FILTER - CHECK PRESSURE GAUGE

Guidance on checking filter pressure gauges to determine if the cartridge is clogged.

14.14. DUAL MANUAL FILTER: (CHIPBLASTER SHUT DOWN)

Procedure for changing filters when the ChipBLASTER is shut down.

14.15. DUAL MANUAL FILTER: (CHIPBLASTER OPERATING)

Procedure for changing filters while the ChipBLASTER is operating, with safety precautions.

15.0. TROUBLESHOOTING

15.1. TROUBLESHOOTING FLOW CHART (Figure 3)

A flowchart to diagnose and resolve common issues with the ChipBLASTER system.

16.0. PRESSURE ADJUSTMENT PROCEDURE

17.0. HIGH PRESSURE PUMP REPLACEMENT

17.1. LUBRICATION

Ensuring the replacement pump crankcase has the correct oil level and type.

18.0. BELT INSTALLATION

19.0. SYSTEM CONTAMINATION PURGING PROCEDURE

20.0. ELECTRICAL DRAWINGS

POWER SCHEMATIC USA

Electrical schematic for USA power configurations, detailing components and wiring.

POWER SCHEMATIC CE

Electrical schematic for CE power configurations, outlining components and wiring.

21.0. SCHEMATIC PIPING DRAWING

22.0. MECHANICAL ASSEMBLY