P/N: 57017, Rev. 3 Page i
TABLE OF CONTENTS
1 INTRODUCTION .................................................................................................................... 1
1.1 Limited Warranty ....................................................................................................................................... 1
1.2 Alerts ......................................................................................................................................................... 2
1.3 Safety Precautions ..................................................................................................................................... 2
1.4 Machine Specific Safety Practices ............................................................................................................. 3
1.5 Risk Assessment and Hazard Mitigation ................................................................................................... 5
1.6 Risk Assessment Checklist ........................................................................................................................ 6
2 OVERVIEW ............................................................................................................................ 7
2.1 About this manual ...................................................................................................................................... 8
2.1.1 Recommended tools .............................................................................................................................. 8
2.2 Receipt and inspection ............................................................................................................................... 8
2.3 Specifications and Dimensions .................................................................................................................. 9
2.4 Axial Feed Assembly ................................................................................................................................. 14
3 SETUP .................................................................................................................................. 15
3.1 Clamp collars ............................................................................................................................................. 15
3.2 About Boring Machine Support ................................................................................................................. 15
3.3 Installing End-mount Bearing Support ...................................................................................................... 16
3.3.1 To install the end-mount bearing support ............................................................................................ 16
3.3.2 Clamping the bearing assembly to the bar ........................................................................................... 19
3.4 ID-mount bearing support .......................................................................................................................... 19
3.4.1 If mounting an end-mount bearing ...................................................................................................... 23
3.4.2 Clamping the bearing assembly to the bar ........................................................................................... 23
3.5 Preload bearing kit ..................................................................................................................................... 23
3.6 RDU Setup ................................................................................................................................................. 24
3.7 Mounting the Mechanical Axial Feed Unit ............................................................................................... 26
3.7.1 Setting feed direction and rate ............................................................................................................. 27
3.7.2 Neutral (no feed) .................................................................................................................................. 27
3.7.3 Feed away from the axial feed unit ...................................................................................................... 27
3.7.4 Feed toward the axial feed unit ............................................................................................................ 28
3.7.5 Disengaging the feed under load ......................................................................................................... 28
3.7.6 Setting the feed rate ............................................................................................................................. 28
3.7.7 Stopping the feed ................................................................................................................................. 29
3.8 Mounting the Electric Axial Feed Assembly ............................................................................................. 29
3.8.1 Setting the Axial Feed Rate ................................................................................................................. 31
3.9 Tool Head Setup ........................................................................................................................................ 31
3.9.1 Small bore tool carrier setup ................................................................................................................ 31
3.9.2 Small bore tool carrier boring head setup ............................................................................................ 32
3.10 Micro-adjust boring head ........................................................................................................................... 33
3.11 Boring head setup ...................................................................................................................................... 36
3.11.1 To lock the tool carrier on the bar for other operations ....................................................................... 38
3.11.2 Do the following to remove the brass nut: ........................................................................................... 38
3.12 Install the slide arm onto the tool carrier ................................................................................................... 39
3.13 Adjusting the tool carrier for perpendicularity .......................................................................................... 40
3.14 Feedbox assembly ...................................................................................................................................... 40
3.15 Feedbox and trip arm set-up ...................................................................................................................... 40
3.16 Mechanical facing head setup .................................................................................................................... 40
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