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GLC 503 MC3
Cloos GLC 503 MC3 User Manual
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L-4
Elektr. und mech. Beschreibung / electr. and mech.
description / description méc. et électr.
GLC 353/503/553 MC3
Abbildung Schweißgerät GLC MC3 /
Illustrations: Welding machine GLC MC3 /
Illustrations: Poste de soudage GLC MC3
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Table of Contents
Default Chapter
3
Operating Instructions
3
Evaluation of the Area
5
Installation and Use
5
Procedure to Reduce Emissions
5
Table of Contents
7
Index
7
Safety Specifications
9
General Information
9
Particular Information for Welding
9
Electrical Danger (Current, Voltage)
9
Technical Data
11
General Product Description
12
Application Possibilities and Restrictions
12
Operating Instructions
12
Shielding Gases
12
Operating Instructions
13
Storage
13
Assembly
13
Power Supply
13
Torch Connection, Earth Cable
13
Wire Drive
14
Coolant
14
Commissioning
15
Special Safety Devices
15
Temperature Protection
15
Overload Protection
15
General Instructions for Shielded Gas Welding
16
Special Instructions for Pulsed Arc Welding
16
Spray Arc
16
General Instructions for Shielded Gas Welding
17
Operation / Service
17
Instructions for Welding
17
Operation
21
Operating and Display Elements
21
Operating and Display Elements on the Power Source
22
Signal Lamps
23
Operation Panel
24
Operation Panel Programming
24
Operation Panel Characteristic Curve
25
Operating Elements on the Wire Drive Unit
26
Working Modes
27
Mode Manual
27
Programming Mode
27
Welding
29
Operation of Selector Keys
29
Flashing of Leds
29
Select Mode Manual
29
Procedure: MIG-MAG Normal 2 Knob Operation
30
Procedure: MIG-MAG Normal Synergic Operation
32
Procedure: MIG-MAG Pulse Synergic
34
Procedure: TIG Direct-Current
36
Procedure: Coated Stick Electrodes
38
Programming
41
Operating Elements for Programming
41
Program Steps
42
Operating Modes During Programming
42
Operating Mode Super 4 Cycle
43
Operating Mode Prog
43
Programming a Weld Procedure Sequence
44
P5 Calling up a Weld Procedure Sequence
50
P6 Correct a Weld Procedure Sequence
50
Configuration Menu
50
Loc
51
Doc
51
Rol
51
Gas
51
Nr
52
F1
52
F2
52
F3
52
Faults
53
Problems During Operation
53
Welding Machine Cannot be Switched on
53
Service and Maintenance
54
Wire Drive Unit Does Not Work Properly
54
Weld Seams Are Porous
54
System Fault Overtemperature
55
Error Messages
55
Test Number Error
55
Maintenance
56
Information, Intervals
56
Daily Checks
56
Special Instructions
57
Monthly Checks
57
Quarterly Checks
57
Bi-Annual Checks
57
Options
59
Key-Operated Switch
59
Serial Interface
59
Remote Controller
60
Remote Controller Operation Panel
60
Automation Interface
61
The Signals
61
Accessories Coding Forglc 353/553 MC3, MC3/R
62
Resistor or Bridge in
62
Spare Parts Lists
63
Sectional Crawing
73
Mechanical Description
76
Sectional Drawing: 2 + 2 Roller System with Central Connection
76
Spare Parts List Aluminium Equipment for 2+2 Roller Drive with Central Connection
77
HD Drive
78
Spare Parts List for HD Drive
79
Spare Parts List for DR Drive
80
Cable Assembly for CK 98 a
82
Spare Parts List Cable Assembly for CK 98 a to GLC
84
Sectional Drawing: Wire Coil Holder Compl.
85
Spare Parts List for Wire Coil Holder Compl
86
Circuit Diagrams GLC 353/503 MC3
87
Electrical Parts List - Diagram No. 2535
90
Electrical Parts List - Diagram No. 2549
99
Electrical Description
103
Circuit Diagram CK 98 a
103
Electrical Parts List - Diagram No. 2534
104
Circuit Diagram CK 98 a with Installation Kit Remote Controller Socket
106
Electrical Parts List - Diagram No. 2540
108
Electrical Parts List - Diagram No. 2564
112
Electrical Parts List - Diagram No. 2544
115
List of Addresses of CLOOS Representatives
119
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Cloos GLC 503 MC3 Specifications
General
Brand
Cloos
Model
GLC 503 MC3
Category
Welding System
Language
English
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