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Cryo-con 24C User Manual

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User's Guide
Model 24C
Cryogenic Temperature Controller
CRYOGENIC CONTROL SYSTEMS, INC.
P.O. Box 7012
Rancho Santa Fe, CA 92067
Tel: (858) 756-3900
Fax: (858) 759-3515
www.cryocon.com

Table of Contents

Questions and Answers:

Cryo-con 24C Specifications

General IconGeneral
Temperature Stability±0.001 K
Number of Sensor Inputs4
Number of Control Outputs2
Control AlgorithmPID
Computer InterfaceRS-232, IEEE-488 (GPIB)
DisplayLCD
Power Requirements100-240 VAC, 50/60 Hz
Sensor TypesThermocouple
Cooling PowerNot applicable
Control InterfaceComputer

Summary

Introduction to the Cryogenic Temperature Controller

Sensor Inputs

Details the four identical input channels supporting various cryogenic sensors and their measurement principles.

Control Loops

Describes the four independent control loop outputs, including heater and analog voltage outputs.

User Interface Overview

Explains the Model 24C's TFT LCD display, keypad, and menu-driven interface for instrument control.

Remote Control Capabilities

Covers standard remote interfaces like Ethernet and RS-232 for instrument communication and control.

Preparing the Controller for Use

Supplied Items Checklist

Lists all components included with the Model 24C controller for initial setup.

Verify AC Power Line Voltage Selection

Instructions on checking and setting the correct AC power line voltage for the instrument.

Apply Power to the Controller

Steps for connecting power and initiating the controller's self-test procedure.

Installation Guide

General Installation and Ventilation

Ensures proper installation and ventilation for benchtop or rack-mounted use.

Rack Mounting Procedures

Details on using optional kits for mounting the controller in a standard 19-inch rack.

Initial Setup and Configuration

Model Identification and Ordering

Model Identification

Explains how to identify the Model 24C's model number on the instrument and displays.

Ordering Information

Details standard configurations and optional modules available for the Model 24C.

Technical Assistance and Support

Technical Assistance Contact

Provides contact information for Cryo-con technical support and firmware updates.

Returning Equipment for Service

Outlines the procedure for returning the instrument for repair or recalibration.

Instrument Accessories and Cryogenic Components

Model 24C Instrument Accessories

Lists available accessories for the Model 24C, such as rack mount kits and cables.

Cryogenic Accessories

Details compatible cryogenic sensors, heaters, and wires for use with the controller.

Specifications, Features, and Functions

Specification Summary

Provides a high-level overview of the instrument's UI, input channels, and supported sensors.

Sensor Performance Specifications

Details performance metrics for diode and PTC resistor sensors, including accuracy and resolution.

Measurement Resolution and Control Stability

Describes the instrument's measurement resolution and factors affecting control stability.

Control Outputs Overview

Details the specifications for the four control loop outputs, including heater and analog outputs.

Relay Outputs and Remote Interfaces

Covers relay output capabilities and standard remote interface options like Ethernet and RS-232.

Front Panel Operation Guide

Keypad Functions and Layout

Explains the function keys, keypad layout, and data entry methods on the front panel.

Front Panel Display Modes

Describes Home Status, Temperature, and Loop Status displays, and their configurations.

Front Panel Menu Navigation

Guides users through accessing and navigating instrument setup menus from the front panel.

Basic Setup and Operation Procedures

Configuring a Temperature Sensor

Step-by-step guide for selecting and configuring sensor types for input channels.

Downloading Sensor Calibration Curves

Explains how to load custom sensor calibration curves into the instrument.

Autotuning Process

Details the autotuning process for optimizing PID control loop parameters.

Temperature Ramping Operation

Describes how to perform temperature ramps using specified rates and setpoints.

Using CalGen for Sensor Calibration

Explains the CalGen feature for generating custom sensor calibration curves.

Using Thermocouple Sensors

Guide for installing and setting up thermocouple sensors with the optional module.

Instrument Calibration Procedures

Cryo-con Calibration Services

Information on obtaining low-cost recalibration services from Cryo-con.

Recommended Calibration Interval

Guidance on determining appropriate intervals for instrument recalibration.

Remote Operation and Configuration

Remote Interface Configuration Details

Covers Ethernet, IEEE-488 (GPIB), and RS-232 interface setup and parameters.

Ethernet Network Configuration

Steps for configuring IP address, subnet mask, and gateway for LAN communication.

Remote Programming Guide

General Overview of SCPI Language

Introduction to the SCPI language used for instrument control and programming.

SCPI Command Structure and Syntax

Explains the hierarchical structure, command format, and syntax rules of SCPI.

Commonly Used SCPI Commands

Lists frequently used SCPI commands for instrument identification and control.

SCPI Status Registers and Event Handling

Details status registers (ISR, ESR, STB) for monitoring instrument conditions.

Remote Command Tree Reference

Provides a hierarchical listing of all available remote commands for programming.

EU Declaration of Conformity

Appendix A: Installed Sensor Curves

Factory Installed Sensor Curves

Lists factory-installed sensors with their index, name, and description.

User Installed Sensor Curves

Details how to install custom sensors and their default names and indices.

Sensor Curves on CD and File Format

Sensor Curves Available on CD

Lists sensor curve files (.crv) provided on the software CD.

User Calibration Curve File Format

Describes the structure and format required for custom sensor calibration files.

Appendix B: Updating Instrument Firmware

Firmware Update Process Overview

Explains the process and requirements for updating the instrument's firmware.

Connecting PC to Instrument for Update

Guides on establishing a network connection between PC and instrument for firmware updates.

Loading and Verifying Firmware

Steps for loading, programming, and verifying the new firmware using the utility.

Appendix C: Troubleshooting Guide

Troubleshooting Error Displays

Lists common error messages and their conditions, like out-of-range measurements.

Control Loop and Heater Problems

Diagnoses issues related to control loops, heaters, and their status indicators.

Temperature Measurement Errors

Addresses problems like noise and offset errors affecting temperature readings.

Remote I/O and Interface Problems

Troubleshoots issues with RS-232, IEEE-488, and LAN interface communication.

General Instrument Problems

Covers common issues like controller resets and complete instrument failures.

Appendix D: Tuning Control Loops

PID Control Loop Tuning Introduction

Overview of methods for obtaining PID coefficients for accurate control.

Manual Tuning Procedures

Detailed methods for manually tuning PID loops, including Ziegler-Nichols.

System Noise and Tuning Modes

Discusses tuning modes (P, PI, PID) and their relation to system noise.

Autotune Setup and Execution

Steps for configuring and executing the automatic PID tuning process.

Appendix E: Sensor Data Tables

Silicon Diode Sensor Data

Provides temperature vs. voltage data for various silicon diode sensors.

Ruthenium-Oxide Sensor Data

Presents temperature vs. resistance data for Ruthenium-Oxide sensors.

Cryogenic Linear Temperature Sensor (CLTS) Data

Provides temperature vs. resistance data for CLTS sensors.

Cernox™ Sensor Data

Includes temperature vs. resistance data for various Cernox™ sensors.

Appendix H: Rear Panel Connections

Sensor Connection Pin-out

Details the pin assignments for sensor input connectors (DIN-6).

Control Loop #1 and #2 Connections

Diagrams and pin assignments for Loop #1 (banana plug) and Loop #2/Relays (terminal block).

Ethernet, IEEE-488, and RS-232 Connections

Explains the physical connections for Ethernet, GPIB, and RS-232 interfaces.