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Culligan M2 Series User Manual

Culligan M2 Series
124 pages
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CULLIGAN
®
Series M2
Reverse Osmosis Water Treatment
Systems
Models from 2011
Firmware Version
©2013 Culligan International Com pa ny
Installation,
Operation and
Service
Instructions
Cat. No. 01023095
Rev. C 05/03/13
DCO # 013581
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Culligan M2 Series Specifications

General IconGeneral
Flow Rate0.5 gpm
Filter Life6 months or 500 gallons
Operating Temperature40 - 100 °F
Filter Change IndicatorNo
MountingUnder Sink
Filtration TechnologyCarbon
Operating Pressure100 psi
Contaminant ReductionChlorine, Taste, Odor

Summary

Introduction

Read this Manual First

Emphasizes the importance of reading the manual before operating, installing, or servicing the system.

About this Manual

Outlines the content covered in the manual, including operation, setup, programming, and troubleshooting.

Safe Practices

Explains the use of notices, cautions, and warnings to highlight potential hazards and safety precautions.

Features

Key Product Features

Lists the primary features of the M2 reverse osmosis system, such as integration, electronics, and data logging.

GBE RO Controller (GROC) Features

Details specific functionalities of the GBE RO Controller, including flow computation, power modes, and data storage.

Series M2 Specifications

Unit Configurations

RO Installation

Unpacking the RO

Instructions for unpacking the unit and checking for shipping damage.

Materials Required

Lists the necessary tools and materials for installing the RO system.

Installation Location

Guidance on selecting a suitable location for the RO unit, considering space and environmental factors.

RO Module Tubing

Plumbing Installation

Feed Water Connections

Details on connecting the feed water inlet, including required pipe size and optional gauges.

Concentrate Water Connections

Instructions for connecting the concentrate water outlet and preventing siphoning.

Product Water Connections

Guidance on connecting the product water outlet, emphasizing material compatibility and flow direction.

Pressurized Storage Tank

Information on setting up a pressurized storage tank with a pressure switch.

Non-Pressurized Product Water Storage Tank

Instructions for connecting to a non-pressurized storage tank and level control.

Direct Feed

Setup for using product water directly, including pressure gauge and relief valve.

Electrical Installation

Electrical Installation of M2 RO Controller

Specific wiring recommendations for the M2 RO controller and its components.

Pre-Installation Recommendations

Safety and best practice recommendations before starting electrical installation.

Series M2 Electrical Installation

Steps for accessing and connecting the M2 controller panel.

GROC Board Layout

GROC Programming

Program Data Input

Notes and tips to make programming the GROC controller easier, covering slew rates and beep functions.

Menu and Key Navigation

Key Pad Familiarization

Explanation of the controller's keypad buttons and their functions for menu navigation.

First Time Set Up

First Time Setup Procedure

Step-by-step guide for performing the initial setup of the RO controller.

Select Language

Procedure to select the desired language for the controller interface.

Serial Number

Displays the controller's serial number and firmware version during initial setup.

Setting Up Date and Time

Guide for setting the system's current date and time.

Other First Time Setup Settings

Configuration options for day, year, clock type, hour, minutes, and system units.

Completed First Time Setup

Confirmation screen after initial setup, showing system status and date/time.

Menu Lockout

Procedure to lock or unlock the keypad for restricted access.

Menu Default—Rerun First Time Setup

Instructions to reset the controller to factory settings and restart the first-time setup.

Basic Operation

Go To Running

Steps to change the system status to RUNNING from the main menu.

Go To Offline

Steps to change the system status to OFFLINE from the main menu.

Setup

System Setup

Overview of system setup options, including flush modes and accessories.

Set Up Time/Date

Procedure to reset the system's date and time if it is lost.

Set Up Language

Instructions for changing the displayed language on the RO controller.

Set Up Power On Mode

Configuration of the system's status (RUNNING or OFFLINE) upon power restoration.

Flush Modes

Details on programming various flush modes to maintain membrane performance.

Accessories

Wireless Remote

Information on installing and setting up the wireless remote monitor.

Modem

Instructions for installing and configuring the modem for remote communication.

Flow Meters

Details on connecting and setting up the feed and product flow meters.

Switch Inputs

Configuration of various switch inputs like pressure and float switches.

TDS Programming

Setup and calibration procedures for the TDS probe.

Alarm Outputs

Details on the alarm relay board and its wiring for error notifications.

Multiple Unit ROs

Information on configuring the system for multi-unit operation modes.

Duplex-Alternating RO Mode

Explanation of the duplex-alternating mode for RO unit coordination.

Initial Startup

Product Flow Calculations

Guide on calculating product flow rates under standard conditions for performance evaluation.

System Operating Information

Normal Operation

Description of the system's behavior during normal startup and shutdown cycles.

Service and Maintenance

Serial Numbers

Location and importance of serial number labels for service and warranty.

Troubleshooting

Table listing common problems, their probable causes, and solutions.

Error Codes

List and description of error messages displayed by the RO controller.

Diagnostics

Procedures for running system diagnostics and testing components.

Calibrating the Flow Meters

Methods for recalibrating or re-entering K-Factors for the flow meters.

Prefilter Cartridge Replacement

Step-by-step guide for replacing the prefilter cartridges.

Membrane Replacement

Instructions for replacing damaged or fouled RO membrane elements.

Testing Modules

Procedure to test individual RO membrane elements for performance issues.

Cleaning Modules

Guidelines for cleaning RO modules when performance decreases.

Prepare the Equipment for Cleaning

Steps to prepare the system and equipment for membrane cleaning procedures.

Clean the Tank

Procedure for cleaning the solution tank and preparing for chemical circulation.

Clean Silt or Biofouling

Specific steps for cleaning the system when fouled by silt or biofouling.

Finish Cleaning Procedure

Final steps to complete the membrane cleaning process and restore system operation.

Flow Diagram

GBE RO Controller Wiring

GROC Basic Sub-Panel Wiring Diagram

Diagram illustrating the basic sub-panel wiring for the GBE RO Controller.

M2 RO Parts Diagrams and Lists

Appendix A Series M2 International

Series M2 International Specifications

Technical specifications for the M2 series RO systems in international configurations.

Appendix B Basic Principles

Reverse Osmosis

Explanation of the basic principles of osmosis and reverse osmosis.

Rejection and Recovery

Defines and explains the concepts of rejection and recovery percentages in RO systems.

Temperature Compensation

Explains the effect of temperature on product water production and the need for compensation.

Feed Water Limits

Specifies the acceptable range of properties for feed water entering the RO system.

Appendix C GBE RO Controller Menu Structure

Appendix D Data Port Output

Culligan GBE RO Controller—Data Port Output

Describes the controller's ability to send status messages via RS-232/RS-485 protocols.

Reverse Osmosis System Report from GBE RO Controller

Details the format and fields of the status message sent by the RO controller.

Electrical Connections

Specifies the pin connections for the Culligan Data Cable Connector.

Test the Data Port

Instructions for testing data port connections using Windows Hyperterminal.

Send a Test Message from the GBE RO Controller

Procedure to send a test message from the RO controller to verify communication.

Appendix E Quick Programming Guide

Quick Programming Guide—First Time Setup with Modem in Controller

A quick guide for initial setup, including modem configuration.

First Time Setup with Quality Flush and High Level Float Switch

Quick guide for initial setup focusing on quality flush and float switch configuration.

First Time Setup with Wireless Remote, High and Low Float Switches

Quick guide for initial setup of wireless remote and float switches.

Quick Programming Guide—First Time Setup with Flow Trigger Flush

Quick guide for initial setup focusing on flow trigger flush configuration.

Appendix F Programming Log

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