Danfoss VLT AQUA Drive FC 202

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ENGINEERING TOMORROW

Installation Manual

VLT

AQUA Drive FC 202 Low Harmonic Drive

www.DanfossDrives.com

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Table of Contents5
Introduction9
Purpose of the Manual9
Additional Resources9
Product Overview9
Intended Use9
Working Principle10
Exploded View Drawings11
Enclosure Sizes and Power Ratings19
Approvals and Certifications19
Approvals19
Compliance with ADN19
Harmonics Overview19
Harmonics19
Harmonic Analysis19
Effect of Harmonics in a Power Distribution System20
IEC Harmonic Standards21
IEEE Harmonic Standards22
Safety24
Safety Symbols24
Qualified Personnel24
Safety Precautions24
Mechanical Installation25
Equipment Pre-Installation Checklist25
Unpacking25
Items Supplied25
Mounting26
Cooling and Airflow26
Lifting28
Cable Entry and Anchoring29
Terminal Locations - Frame Size D1333
Terminal Locations - Frame Size E934
Terminal Locations for Enclsoure Size F1835
Torque38
Electrical Installation39
Safety Instructions39
EMC-Compliant Installation39
Power Connections39
Grounding40
Input Options41
Extra Protection (RCD)41
RFI Switch41
Shielded Cables41
Motor Connection41
Motor Cable41
Brake Cable42
Motor Insulation42
Motor Bearing Currents42
AC Mains Connection43
AC Line Input Connections43
External Fan Supply43
Power and Control Wiring for Non-Shielded Cables43
Line Power Disconnects44
F-Frame Circuit Breakers44
F-Frame Line Power Contactors44
Control Wiring45
Control Cable Routing45
Access to Control Terminals46
Electrical Installation, Control Terminals46
Electrical Installation, Control Cables48
Safe Torque off (STO)49
Additional Connections50
Serial Communication50
Mechanical Brake Control50
Parallel Connection of Motors50
Motor Thermal Protection51
Voltage/Current Input Selection (Switches)51
Final Set-Up and Test52
F-Frame Options53
Commissioning55
Safety Instructions55
Applying Power56
Local Control Panel Operation56
Local Control Panel56
LCP Layout57
Parameter Settings58
Uploading/Downloading Data To/From the LCP58
Changing Parameter Settings58
Restoring Default Settings59
Basic Programming59
VLT ® Low Harmonic Drive Programming59
Commissioning with Smartstart59
Commissioning Via [Main Menu]60
Asynchronous Motor Set-Up60
Permanent Magnet Motor Set-Up61
Automatic Energy Optimization (AEO)62
Automatic Motor Adaptation (AMA)63
Checking Motor Rotation63
Local Control Test63
System Start-Up63
Application Examples64
Introduction64
Diagnostics and Troubleshooting69
Status Messages69
Warning and Alarm Types69
Warnings69
Alarm Trip69
Alarm Trip-Lock69
Warnings and Alarm Definitions - Adjustable Frequency Drive69
Warning and Alarm Definitions - Filter (Left LCP)78
Troubleshooting83
Specifications86
Power-Dependent Specifications86
Mains Supply 3X380-480 V AC86
Derating for Temperature89
Mechanical Dimensions90
General Technical Data - Adjustable Frequency Drive94
Fuses101
Non- UL Compliance101
Fuse Tables102
Supplementary Fuses - High Power103
General Torque Tightening Values104
Appendix A - Parameters105
Description of Parameters105
Frequency Converter Parameter Lists105
Active Filter Parameter Lists110
Abbreviations and Conventions118
Index119

Table of Contents

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