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AH Motion Controller – Operation Manual

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Default Chapter3
- Table of Contents3
Preface9
Introduction10
- Applicable Products10
- Related Manuals10
Navigation between Manuals11
Chapter 1 Introduction to Motion Control Operation13
Features of AH Motion14
- Plcopen Based Motion Control Instructions14
- Motion Network Communications14
AH Motion System Configurations15
Basic Operating Procedures for Motion Control16
Specifications of AH Motion CPU18
- General Specifications18
- Motion Control Specifications20
Chapter 2 Hardware Setup21
Installation22
- CPU Rack Installation in a Control Panel22
- Mounting a Backplane22
- Installing a Cpu/Module24
- Installing a CPU Module24
Wiring26
- Basic System Configurations26
- Wiring Power Supply Modules26
- Wiring AH Motion CPU Modules32
- Wiring AH Motion Controller CPU Modules32
Chapter 3 Software Setup39
Installing and Uninstalling Ispsoft40
- Installing Ispsoft41
- Uninstalling Ispsoft44
Installing and Uninstalling COMMGR46
- Installing COMMGR46
- Uninstalling COMMGR48
Connecting Ispsoft with AH Motion CPU50
- Direct Connection Via USB50
- Direct Connection Via Ethernet50
Chapter 4 Operating Ispsoft51
Quick Start52
- Example52
- Hardware52
- Program53
Procedures for Creating a Project in Ispsoft53
Creating a Project54
Hardware Configuration55
- Configuring a Module55
- Setting the Parameters in a CPU and a Module57
- Setting Module Parameters59
- Setting PLC Parameters66
Creating a Program68
- Adding a Ladder Diagram69
- Basic Editing─Creating a Contact and a Coil71
- Basic Editing─Inserting a Network and Typing an Instruction74
- Basic Editing - Selection of a Network and Operation76
- Basic Editing - Connecting a Contact in Parallel78
- Basic Editing─Editing a Comment79
- Basic Editing─Inserting an Applied Instruction80
- Basic Editing─Creating a Comparison Contact and Typing a Constant82
- Writing a Program83
- Checking and Compiling a Program84
Testing and Debugging a Program85
- Creating a Connection85
- Downloading a Program and Parameters88
- Connection Test90
- Setting a Real-Time Clock96
Chapter 5 Understanding Common Devices100
Introduction100
Common Devices100
- Functions of Common Devices100
- Device List100
- Latched Devices102
- Input Relays (X)103
- Output Relays (Y)103
- Auxiliary Relays (M)104
- Special Auxiliary Relays (SM/AM)104
- Data Registers (D)104
- Special Data Registers (SR/AR)105
- Link Registers (L)105
- Stepping Relays (S)105
- Timers (T)105
- Counters (C)107
- 32-Bit Counters (HC/AC)108
- Index Registers (E)108
- Values and Constants (K, 16#)109
- Floating-Point Numbers (F, DF)110
- Strings ("$")112
Ethercat Symbols114
Symbols114
- Application of Symbols114
- Classes114
- Data Types115
- Using Devices, Symbols and Instructions116
- Modifying a Symbol with an Index Register117
User-Defined Data Type (ENUM)118
Chapter 6 Understanding Motion Control Devices121
Motion Control Devices122
- Structures Applicable for Motion Control122
- Parameters for Motion Axes122
Chapter 7 Motion Control Programming128
Introduction128
- Program Organization Units and Tasks128
Motion Control Program129
- Program Architecture and Types in Ispsoft129
- Pous in Ispsoft130
- Managing the Tasks in Ispsoft130
Motion Control Instructions131
- Function Blocks for AH Motion Controller CPU131
Axis133
State Transitions136
- Axis States136
- Axis Group State137
Buffer Mode138
Execution of Function Block Instructions143
- The Interface of a Motion Control Function Block143
- Timing Diagram for Input/Outputs146
Positions147
- Postion Types147
- Applicable Postions for each Axis Type147
Electronic Cam147
- Introduction of Electronic Cams147
- Operation of an Electronic Cam148
- Creating Electronic Cam Data157
  - Creating a CAM Chart in Ispsoft157
- Application of an Electronic Cam-Using a Rotary Cutter166
  - Creating Rotary Cut Data169
Chapter 8 Memory Card178
Overview of Memory Cards178
- Appearances of Memory Cards178
- Specifications for SD Cards178
Using a Memory Card179
- Formatting a Memory Card179
Installing and Removing a Memory Card181
- SD Slot in a CPU181
- Installing a Memory Card182
- Removing a Memory Card182
Contents of a Memory Card183
- Initializing a Memory Card183
- Folder Structure in a Memory Card183
Reading/Writing a Memory Card184
- Backing up the System184
- Restoring the System184
CARD Utility184
Backup186
Restoration190
Chapter 9 Troubleshooting195
Inspection and Troubleshooting197
- Basic Inspection197
- Clearing the Error State197
- Troubleshooting Procedure198
- Viewing Error Logs199
Error Codes and Indicators200
- Ahxxemc-5A201
- Analog I/O Modules and Temperature Measurement Modules222
- Ah02Hc-5A/Ah04Hc-5A224
- Ah05Pm-5A/Ah10Pm-5A/Ah15Pm-5A224
- Ah20Mc-5A226
- Ah10En-5A/Ah15En-5A227
- Ah10Scm-5A/Ah15Scm-5A227
- Ah10Dnet-5A227
- Ah10Pfbm-5A228
- Ah10Pfbs-5A228
- Ah10Copm-5A229
Troubleshooting for CPU230
- ERROR Indicator on230
- ERROR Indicator Blinking232
- BUS FAULT Indicator on249
- BUS FAULT Indicator Blinking250
- Others251
Troubleshooting for I/O Modules263
- Analog I/O Modules and Temperature Measurement Modules263
- Ah02Hc-5A/Ah04Hc-5A266
- Ah05Pm-5A/Ah10Pm-5A/Ah15Pm-5A268
- Ah20Mc-5A270
- Ah10En-5A/Ah15En-5A271
- Ah10Scm-5A/Ah15Scm-5A272
- Ah10Dnet-5A272
- Ah10Pfbm-5A273
- Ah10Pfbs-5A274
- Ah10Copm-5A274
Troubleshooting for Limitation Errors276
- Software Limit Errors276
- Hardware Limit Errors277
Appendices279
Installing the USB Driver for an AH Motion CPU on Windows 7280
Device Addresses283
Operating Principles of the CPU Module285
- Operation of the CPU Module285
- Operating Modes of the CPU Module287

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