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Delta CFP2000 Series - User Manual

Delta CFP2000 Series
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Delta IP55 Fan and Pump Drive CFP2000 Series User Manual
Delta IP55 Fan and Pump
Drive
CFP2000
Series User Manual
DELTA_IA-MDS_CFP2000_UM_EN_20200116

Table of Contents

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Overview

The Delta IP55 Fan and Pump Drive CFP2000 Series is an AC motor drive designed for industrial automation applications, particularly for fan and pump systems. It offers robust control and protection features, making it suitable for various environments.

Function Description

The CFP2000 series provides Pulse-Width Modulation (PWM) control for AC motors, supporting V/F (Voltage/Frequency), SVC (Sensorless Vector Control), and PMSVC (Permanent Magnet Synchronous Vector Control) modes. It can reach a starting torque of up to 150% at 0.5 Hz and offers a speed response ability of 5 Hz (vector control can reach up to 40 Hz). Torque limits are configurable, with a maximum of 130% for light duty and 160% for normal duty. The drive also includes advanced features like momentary power loss ride-through, speed search, over-torque detection, 16-step speed control, S-curve acceleration/deceleration, auto-tuning, slip compensation, JOG function, PID control with sleep function, and energy-saving control.

For multi-motor applications, the drive supports circulation control, allowing up to eight motors to be connected and operated in sequence based on fixed time or fixed quantity circulation. This feature helps prevent motors from becoming rusty during long periods of inactivity and manages flow quantity and pressure range control.

Communication capabilities are extensive, including Modbus RS-485, CANopen, PROFIBUS DP, DeviceNet, EtherNet/IP, and PROFINET via optional cards. This allows for seamless integration into various industrial networks and control systems.

Important Technical Specifications

  • Voltage/Frequency: 3-phase 380–480 VAC (-15%–10%), 50/60 Hz. Operating voltage range 323–528 VAC.
  • Output Frequency: 50.00–599.00 Hz (up to 400 Hz for 90 kW/125 HP models).
  • Carrier Frequency: 2–15 kHz (6 kHz default for most models), 2–10 kHz (4 kHz default for higher power models).
  • Overload Tolerance: 120% of rated current for 1 minute (light and normal duty), 160% for 3 seconds (normal duty).
  • Efficiency: Up to 97%.
  • Power Factor: >0.98.
  • Cooling Method: Natural cooling for smaller frames (A-C), fan cooling for larger frames (D0-D).
  • Braking Chopper: Built-in for Frame A to C.
  • DC Choke: Built-in DC reactor (EN61000-3-12 compliant).
  • EMC Filter: Built-in (EN61800-3 C1 & C2 compliant).
  • Protection Level: IP55/NEMA12 for -52 models, IP41/NEMA1 for -41 models.
  • Operation Temperature: -10°C to +50°C (without derating), +51°C to +60°C (with derating).
  • Storage Temperature: -25°C to +70°C.
  • Humidity: 90% (operating), 95% (storage), non-condensing.
  • Altitude: Normal operation up to 1000m. Derating required above 1000m (1% current reduction or 0.5°C temperature reduction per 100m). Maximum installation altitude 4000m.
  • Vibration: Frame A: 2 Hz ≤ f ≤ 13.2 Hz / Amplitude 1 mm; 13.2 Hz < f ≤ 55 Hz / Gravity 0.7 G to 2.0 G; 55 Hz < f ≤ 512 Hz / Gravity 2.0 G. Frame C/D0/D: 2 Hz ≤ f ≤ 13.2 Hz / Amplitude 1 mm; 13.2 Hz < f ≤ 55 Hz / Gravity 0.7 G to 1.0 G; 55 Hz < f ≤ 512 Hz / Gravity 1.0 G.
  • Short-circuit Current Rating (SCCR): 100 kA symmetrical amperes (rms) when protected by specified fuses.

Usage Features

The CFP2000 drive is designed for ease of use and integration. The digital keypad (KPC-CC01) provides a user-friendly interface for parameter setup, quick start, application selection, fault record viewing, language setup, time setup, and display configuration. It supports both wall mounting and embedded mounting, with an IP66 protection level for the keypad.

The drive offers flexible control options, including digital inputs (FWD, REV, MI1–MI8, COM) configurable for SINK (NPN) or SOURCE (PNP) modes, and analog inputs (AVI1, AVI2, ACI, ACM) for frequency commands, PID target/feedback, or thermistor input. Multi-function relay outputs (RA1, RB1, RC1, RA2, RC2, RA3, RC3) provide various monitor signals.

For installations with long motor cables, AC output reactors can be installed to reduce surge voltages and protect motor insulation. Sine-wave filters can extend motor cable lengths up to 1000 meters by converting PWM output to a smooth sine wave. Zero phase reactors are available to suppress interference in signal cables.

Maintenance Features

The drive incorporates several features to aid in maintenance and troubleshooting:

  • Fault and Warning Codes: The digital keypad displays detailed fault and warning codes (e.g., ocA for over-current during acceleration, oH1 for IGBT overheating, CE1 for communication error) with descriptions and corrective actions. These records can be viewed and reset.
  • Parameter Protection: Password protection (Pr.00-07, Pr.00-08) can be set to prevent unauthorized changes to parameters.
  • Fan Kit: Heat sink and capacitor fans are replaceable. The manual provides instructions for fan removal and screw torque specifications.
  • RFI Jumper: The RFI jumper can be removed to disconnect internal filter capacitors from ground, which is necessary for IT (floating ground) systems or when conducting high voltage tests to avoid damaging internal circuits and reduce ground leakage current.
  • Electrolytic Capacitor Maintenance: For drives stored for long periods without power, a charging procedure (70-80% rated voltage for 30 minutes, then 100% rated voltage for an hour) is recommended every two years to restore electrolytic capacitor performance.
  • Service Link Label: A QR code on the drive provides a quick link to Delta's after-service website for repair applications.
  • Software Updates: The manual emphasizes checking for the latest software versions from Delta's website.

Delta CFP2000 Series Specifications

General IconGeneral
BrandDelta
ModelCFP2000 Series
CategoryDC Drives
LanguageEnglish

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