5
© 2000
5.1 Maintenance schedule Routine maintenance
check 2x daily before or during 1st trial run, during running- In period or when commissioning new or overhauled engines
every 10 OH or daily
in operating hours (OH) every:
Additions and
modifications for engines
with EPA approval
The specified engine maintenance values are
permissible recommended maximums. Depending
on usage, reduced maintenance intervals may be
necessary; comply with the unit manufacturer’s
operating instructions. # Maintenance must only be
carried out by authorised service personnel.
check = O adjust = clean =
V
replace =
250
500
1000
4000
6000
12000
1
2
Lube oil (oil change int. depending on engine app.), see TR 0199-99-3002 6.1.1/6.1.2
Injection valve #
Intercooler (drain lube oil/condensation) #
Intercooler inlet, clean as necessary –
Crankcase pressure vent valve #
Exhaust Turbo-Charger outlet, clean as necessary –
Years
Operation Section
V
V
V
E10 E20 E30 E40 E70
5
© 2000
Routine maintenance 5.1 Maintenance schedule
check 2x daily before or during 1st trial run, during running- In period or when commissioning new or overhauled engines
every 200 km or daily
Kilometrage (km) every:
Service group I
Vehicle engines
The specified engine maintenance values are
permissible recommended maximums. Depending
on usage, reduced maintenance intervals may be
necessary; comply with the unit manufacturer’s
operating instructions. # Maintenance must only be
carried out by authorised service personnel.
check = adjust = clean =
V
replace =
5000
10 000
20 000
120 000
240 000
1
2
Lube oil level, top up if necessary 6.1.2/3.3.4
Lube oil (oil change int. depending on engine app.), see TR 0199-99-3002 6.1.1/6.1.2
Oil filter cartridge 6.1.3
Fuel filter cartridge 6.2.1
Fuel leakage lines (should be replaced in there entirety) 6.2.2
Injection valve #
Fuel pre-cleaner 4.2
Coolant (additive concentration) 4.3.1/2/3
Coolant pump –
Coolant level 4.3.2/4.3.3
Intake air cleaner (if available, maintain according to maintenance indicator) 6.4.3/6.4.4
Intercooler (drain lube oil/condensation) #
Battery and cable connectors 6.7.1
Engine monotoring system 3.3
Valve clearance (adjust if necessary) 6.6.1
V-belts (retension if necessary, replaced if damaged) 6.5.1
Crankcase pressure-relief valve/injection valve #
Crankcase pressure vent valve #
Check engine for leaks (visual inspection) –
Draining bores between cylinder banks, engine cleaning 6.3.1/6.3.4
Engine mount (replaced if damaged) 9.2
Fasteners, hose connections/clips –
General overhaul #
Years
Operation Section
V
V
V
Service groupe Annual kilometrage average speed approx.
(km) approx. km/h
I < 30 000 20
II > 30 bis 100 000 40
III > 100 000 60
E10 E20 E30 E30 E40 E60 E70
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