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Macrojet 2
Domino Macrojet 2 User Manual
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Domino Macr
ojet 2
P
roduct Manual
2
Table of Contents
Part 1 : Health and Safety
9
Issue 7 Jan
2
Part
3
Part
6
Table of Contents
9
Introduction
11
Basic Requirements
11
Storage
12
Fire Risk
12
Spillages and Disposal
13
Part 2 : Description
15
Introduction
18
Printer Specification
19
Print Heads
19
Print Characteristics
19
Cabinet
19
Environment
20
Electrical Requirements
20
Supply Fuse Rating
20
Inputs
20
External Alarms
20
Print Head
21
Control Cabinet
25
Ink System
26
General
26
Ink System
28
Electronic System
30
General
30
Controls and Indicators
31
Universal Serial Interface PCB
32
Solenoid Driver PCB
32
Low Voltage Power Supply PCB
32
Motherboard
34
Product Detector
34
Shaft Encoder (Optional)
34
External Connections
36
Product Detector and Shaft Encoder Connectors (5-Pin AXR)
36
Power Connector
36
Pocket Terminal Connector (Data Entry 25-Way D Connector)
37
External Alarms
37
Part 3 : Maintenance Procedures
39
Routine Maintenance
41
Cleaning the Nozzle Plate
41
Purging the Print Head
42
Bleeding the Ink System
43
2000HR Maintenance
44
Access to the Cabinet and Print Heads
44
Ink Filter Replacement
44
Checking Drop Size
47
Adjusting Drop Size
47
Fan and Filter Check
48
Changing Inks
49
Changing to New Ink with same Solvent Base
49
Changing to New Ink with Different Solvent Base
51
Part 4 : Fault Finding and Repair
53
Faults Related to the Ink System
54
Introduction
54
Faults Related to the Print Head
56
Faults Related to the Electronic System
57
User Related Faults
57
Print Quality Faults
58
Print Head
60
Bleeding the Print Head
60
Removing the Nozzle Plate
61
Testing a Solenoid
62
Replacing a Solenoid
63
Print Head Plunger Slug Replacement
63
Replacing a Print Head
67
Ink System
68
Depressurising the Ink System
68
Pressurising the Ink System
69
Priming the Ink System
69
Filter and NRV Leaks
71
Refurbishing a Spring NRV
71
Refurbishing a Plain NRV
72
Pressure Switch Replacement
73
Vacuum Switch Check
75
Vacuum Switch Replacement
76
Pump Replacement
77
Accumulator Check
78
Reinflating the Accumulator Diaphragm
78
Refurbishing the Accumulator
80
Removing the Ink System
81
Electronic System
82
Fuse Replacement
82
PCB Replacement
82
Replacing the Universal Serial Interface PCB
83
Minimum Width Adjustment
88
Replacing a Solenoid Driver PCB
89
Replacing the Low Voltage Power Supply PCB
89
Replacing the Motherboard
90
Fan or Filter Replacement
91
Cabinet Wiring Component Replacement
92
Appendix A : Installation
93
Introduction
95
Printer Installation
96
Positioning the Control Cabinet
96
Mounting the Print Head(S
98
Electrical Supply
99
Printer Internal Adjustments
100
Preparing the Serial Interface PCB
100
Preparing the Motherboard
100
Aspect Ratio
100
Preparing the Ink System
103
Connecting the Ink Supply Container
103
Product Detector Installation
104
Reflective
104
Proximity
105
Shaft Encoder (Optional
107
Setting Character Width
109
Adding a Print Head
110
External Alarms Connections
110
4
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Domino Macrojet 2 Specifications
General
Print Resolution
180 dpi
Substrate Compatibility
Porous
Connectivity
Ethernet
Operating Temperature
5°C to 40°C
Print Technology
Piezo Drop on Demand
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