Duplo DBM-600

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Contents
Contents
Safety Precautions .............................................i
Power supply .................................................................................i
Operating environment ............................................................i
WARNING/CAUTION labels .....................................................ii
Safety devices .............................................................................iv
Chapter 1 Before Operation
1. Features ................................................... 1-1
1-1. Features of the DBM-600 ......................................1-1
1-2. Features of the DBM-600T ................................... 1-2
2. Names and Functions of
Components ............................................ 1-3
2-1. DBM-600 external parts ........................................1-3
2-2. DBM-600T external parts .....................................1-5
2-3. DBM-600 internal parts (stitching section) ...1-6
2-4. DBM-600 internal parts (folding section) ......1-8
2-5. DBM-600T internal parts ....................................1-10
2-6. Stitcher head ...........................................................1-12
3. Accessories ............................................1-13
3-1. Accessories for the DBM-600 ............................1-13
3-2. Accessories for the DBM-600T .........................1-14
4. DBM-600 Control Panel .......................1-15
4-1. Names of control panel .......................................1-15
4-2. Screen descriptions ..............................................1-16
4-3. Colors of the keys on the setting screen ......1-16
4-4. [Main] screen ...........................................................1-17
4-5. [Adjust] screen ........................................................1-25
4-6. [Function] screen ...................................................1-26
4-7. [Options] screen .....................................................1-31
5. DBM-600T Control Panel ..................... 1-36
5-1. Names of control panel .......................................1-36
5-2. Screen menus .........................................................1-37
6. Stitching Width ..................................... 1-38
7. Options ..................................................1-40
7-1. DBM-SSW ..................................................................1-40
7-2. DBM-LSW ..................................................................1-41
7-3. DKT-K ..........................................................................1-41
8. Workflow ............................................... 1-42
Chapter 2 Basic Operation
1. Turning On/Off the Power ..................... 2-1
1-1. Turning on the power ............................................2-1
1-2. Turning o the power ............................................2-2
2. Setting the Control Panel ...................... 2-3
2-1. Setting the standard size ......................................2-4
2-2. Setting the custom size .........................................2-7
3. Preparing the DBM-600 for
Operation .............................................. 2-16
3-1. Using the paper guide .........................................2-16
3-2. Attaching the parts for page insertion .........2-16
3-3. Moving the stitch release levers (for corner
stitching) ...................................................................2-17
3-4. Adjusting the paper receiver stopper
(for side stitching, corner stitching) ...............2-17
3-5. Aligning the paper passage lines ....................2-18
4. Preparing the DBM-600T for
Operation .............................................. 2-19
5. Making the Upstream Unit Ready ...... 2-20
6. Adjusting Each Section
(Step Mode) ...........................................2-20
6-1. Starting the step mode .......................................2-20
6-2. Adjusting the stitching section (when
“stitching on” has been selected) ....................2-21
6-3. Adjusting the folding section (when “folding
on” has been selected).........................................2-23
6-4. Adjusting the trimming section (when
“trimming on” has been selected) ..................2-25
7. Checking Finished Booklets ................2-25
7-1. When paper does not align ...............................2-25
7-2. When stitching and folding positions do not
align ............................................................................2-27
7-3. Adjusting stitching and folding positions
simultaneously .......................................................2-29
7-4. Adjusting the stitching width ...........................2-30
7-5. When fold is skewed ............................................2-31
7-6. When the stitching position is not at right
angle to paper ........................................................2-32
7-7. When paper does not align on the belt
stacker ........................................................................2-33
7-8. When there is a scratch on a booklet ...........2-34
7-9. Stripping occurs on the surface of a
booklet .......................................................................2-36
8. Adjusting Each Part (DBM-600) .......... 2-37
8-1. Adjusting the infeed paper holder .................2-37
8-2. Adjusting the stitching paper holder ............2-37
8-3. Adjusting the height of the stitch ejection
roller R ........................................................................2-38
8-4. Adjusting the folding roller gap ......................2-38
8-5. Adjusting the height of the insertion
roller ............................................................................2-39
8-6. Adjusting the pressure adjustment lever ....2-39
8-7. Using the fold paper holder ..............................2-40
8-8. Adjusting the ejection pressure ......................2-40
8-9. Using the paper receiving guides F and B ...2-41