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Duplo DF-999 User Manual

Duplo DF-999
100 pages
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Copyright © 2019 Duplo Corporation All Rights Reserved
INSTRUCTION MANUAL
FOLDER
DUPLO FOLDER
DF-999/DF-999A
DF-990/DF-990A
Be sure to read this manual prior to use.
Please leave this manual at the site of use for easy reference.
Original instructions

Table of Contents

Other manuals for Duplo DF-999

Questions and Answers:

Duplo DF-999 Specifications

General IconGeneral
BrandDuplo
ModelDF-999
CategoryFolding Machines
LanguageEnglish

Summary

Introduction

Symbols

Explains symbols used in the manual for warnings and instructions.

Trademark

States that product and company names are trademarks of their respective owners.

Copyrights

Prohibits reproduction of the document without permission.

Safety Precautions

Power Supply

Details voltage, current, and power consumption requirements for safe operation.

Operating Environment

Specifies temperature, humidity, and light conditions for machine operation.

Warning/Caution Labels

Explains the purpose and location of safety warning and caution labels on the machine.

Chapter 1: Before Operation

Features

Describes the machine's capability to fold paper into six popular folding modes.

Setting Up the Machine

Provides instructions and precautions for preparing the machine before installation.

Accessories

Lists and describes the included accessories with the machine, along with their functions.

Installation Procedures

Step-by-step guide for installing the machine's components and covers correctly.

Connecting Power Cord

Instructions on how to safely connect the power cord to the machine and outlet.

Checking Operations

Guidance on how to perform operational checks using actual paper before use.

Names and Functions of Components

External Parts

Identifies and describes the external components of the machine and their functions.

Internal Parts (Paper Ejecting Section)

Details internal components related to paper ejection and their functions.

Internal Parts (Top Cover Section)

Details internal components located in the top cover section and their functions.

DF Hand Feed Kit (Option)

Lists and describes the components of the optional DF Hand Feed Kit.

Names of Control Panel

Control Panel Components

Identifies and explains the functions of various keys and the LCD touch panel.

Control Panel Components

Identifies and explains the functions of various keys and the LCD touch panel.

LCD Touch Panel

Cautions for Use

Provides warnings and guidelines for operating the LCD touch panel correctly to prevent damage.

Screen Configuration

Ready and Processing Screens

Describes the main display screens ([Ready] and [Processing]) and their elements.

Touch Panel Display

Details the elements and information displayed on the touch panel screens.

Touch Panel Operation Section

Explains the function of various keys and buttons on the touch panel interface.

Touch Panel Operation Section

Explains the function of various keys and buttons on the touch panel interface.

Basic Settings Screen

Describes the [Basic Settings] screen options for standard and custom folding modes.

Basic Settings Screen

Describes the [Basic Settings] screen options for standard and custom folding modes.

Standard Size Select Screen

Explains how to select standard paper sizes, noting model-specific differences.

Standard Size Select Screen

Explains how to select standard paper sizes, noting model-specific differences.

Folding Mode Select Screen

Details how to select from various folding modes like single, double, and accordion folds.

Folding Mode Select Screen

Details how to select from various folding modes like single, double, and accordion folds.

Paper Length Input Screen

Explains how to input the paper length for non-standard paper folding.

Number of Sheets Input Screen

Details how to set the number of sheets for folding operations.

Number of Sheets Input Screen

Details how to set the number of sheets for folding operations.

Fold Position Screen

Allows adjustment of folding stopper positions for precise fold placement.

Fold Position Screen

Allows adjustment of folding stopper positions for precise fold placement.

Stacker Roller Screen

Describes how to adjust the stacker roller position for proper paper ejection.

Stacker Roller Screen

Describes how to adjust the stacker roller position for proper paper ejection.

Custom Fold Screen

Allows saving, editing, and managing custom folding data and settings.

Custom Fold Screen

Allows saving, editing, and managing custom folding data and settings.

Editing Screen

Details the interface for editing custom folding data, including paper length and fold settings.

Editing Screen

Details the interface for editing custom folding data, including paper length and fold settings.

Save Screen

Describes the process and conditions for saving custom fold data and settings.

Folding A/Folding B Input Screen

Allows inputting specific folding dimensions for folding plates A and B.

Function Settings Screen

Configures various operational functions like interval, double-feed detection, and initial screen.

Function Settings Screen

Configures various operational functions like interval, double-feed detection, and initial screen.

Buzzer Sound Classification

Explains the different types and meanings of buzzer sounds used by the machine.

Paper Types and Sizes

Unusable Paper Types

Lists paper types and conditions that are not compatible with the machine.

Standard and Non-Standard Paper

Defines standard and non-standard paper sizes, including EU and NA specifications.

Handling Paper

Paper Usage Guidelines

Provides advice on using paper, including ink drying and special ink types.

Stacking Paper Precautions

Details how to stack paper correctly on the feed tray to ensure proper feeding and avoid errors.

Stacking Paper Precautions

Details how to stack paper correctly on the feed tray to ensure proper feeding and avoid errors.

Options

DF Hand Feed Kit

Describes the optional DF Hand Feed Kit, including its components and functions.

Workflow

Chapter 2: Basic Operation

Turning Power On and Off

Provides instructions for safely turning the machine's power on and off.

Stacking the Paper

Guides on how to prepare and stack paper correctly on the feed tray for processing.

Standard Folding of Standard Paper

Explains the process of performing standard folds on standard paper types.

Using the Counter (Count Up/Down)

Details how to use the counter for counting sheets during folding operations.

Starting Folding Operation

Explains how to start, stop, and restart the paper folding process.

Machine Storage

Provides instructions for properly storing the machine when it is not in use.

Chapter 3: Advanced Operation

Correcting Folding Misalignment

Addresses issues of paper folding being misaligned along sides or length.

Adjusting Right/Left Folding Misalignment

Explains how to correct horizontal folding misalignment using the skew correction knob.

Adjusting Right/Left Folding Misalignment

Explains how to correct horizontal folding misalignment using the skew correction knob.

Adjusting Up/Down Folding Misalignment

Describes how to correct vertical folding misalignment by adjusting folding stopper positions.

Adjusting Up/Down Folding Misalignment

Describes how to correct vertical folding misalignment by adjusting folding stopper positions.

Folding Misalignment Adjustment Details

Provides detailed tables on paper length restrictions and adjustment methods for various folding modes.

Folding Misalignment Adjustment Details

Provides detailed tables on paper length restrictions and adjustment methods for various folding modes.

Saving Adjusted Folding Values

Explains how to save folding adjustments for future use or custom folding.

Saving Adjusted Folding Values

Explains how to save folding adjustments for future use or custom folding.

Deformed Folding Issues

Provides solutions for paper folding improperly due to paper characteristics or settings.

Standard Folding of Non-Standard Paper

Non-Standard Paper Folding Process

Guides on folding non-standard paper by specifying length and selecting folding modes.

Non-Standard Paper Folding Process

Guides on folding non-standard paper by specifying length and selecting folding modes.

Custom Folding

Custom Folding Operation Overview

Introduces custom folding by specifying stopper positions and outlines foldable sizes.

Custom Folding Operational Steps

Details the procedure for performing custom folding using a practical example.

Custom Folding Operation Steps

Continues the step-by-step guide for setting up and executing custom folding operations.

Custom Folding Operation Steps

Continues the step-by-step guide for setting up and executing custom folding operations.

Editing Saved Custom Fold Data

Explains how to modify existing custom fold data, whether opened or not.

Using Saved Custom Fold Data

Guides on how to select and apply previously saved custom folding settings.

Using Saved Custom Fold Data

Guides on how to select and apply previously saved custom folding settings.

Locking Saved Custom Fold Data

Describes how to lock saved data to prevent accidental deletion or changes.

Deleting Saved Custom Fold Data

Explains the process for deleting saved custom fold data, requiring it to be unlocked first.

Saving Folding Values During Processing

Details how to save folding settings directly during an ongoing processing operation.

Saving Folding Values During Processing

Details how to save folding settings directly during an ongoing processing operation.

Cross Fold

Cross Folding Standard Paper

Explains the technique of cross-folding single-folded paper for standard paper.

Cross Folding Standard Paper

Explains the technique of cross-folding single-folded paper for standard paper.

Stacking Paper for Cross Fold

Guides on how to stack single-folded paper correctly for cross-folding operations.

Using Special Paper

Art Paper and Coated Paper Handling

Provides specific instructions for folding art and coated papers to prevent issues like double-feeding.

Art Paper and Coated Paper Handling

Provides specific instructions for folding art and coated papers to prevent issues like double-feeding.

Rough and Recycled Paper Handling

Offers advice for folding rough or recycled paper, focusing on speed, pressure, and alignment.

Rough and Recycled Paper Handling

Offers advice for folding rough or recycled paper, focusing on speed, pressure, and alignment.

Handling Small Size Paper (B7, A7, A6)

Details conditions for folding small-sized papers, including paper feed direction and available modes.

Stacker Roller

Adjusting Stacker Roller Height

Explains how to change the stacker roller height to improve paper ejection for thick paper.

Adjusting Stacker Roller Height

Explains how to change the stacker roller height to improve paper ejection for thick paper.

Adjusting Stacker Roller Position

Guides on adjusting the stacker roller position based on paper size and folding mode for optimal ejection.

Stacking the Folded Paper

Adjusting Stacker Roller Position

Guides on adjusting the stacker roller position based on paper size and folding mode for optimal ejection.

Function Setting

Thick Paper Mode

Configures the machine for thick paper to ensure proper feed and prevent wear.

Thin Paper Mode

Sets the machine for thin or flimsy paper to prevent jams and ensure smooth operation.

Interval Function

Allows setting a pause between folding operations for tasks like distribution or enclosure.

Interval Function

Allows setting a pause between folding operations for tasks like distribution or enclosure.

Interval Function Settings

Details the settings for the interval function, including number of sheets and time delay.

Interval Function Settings

Details the settings for the interval function, including number of sheets and time delay.

Double-Feed Detection

Configures double-feed detection using optical or ultrasonic sensors to prevent feeding multiple sheets.

Double-Feed Detection

Configures double-feed detection using optical or ultrasonic sensors to prevent feeding multiple sheets.

Double-Feed Detection Issues

Addresses potential mis-detections and provides troubleshooting steps for double-feed detection.

Double-Feed Detection Issues

Addresses potential mis-detections and provides troubleshooting steps for double-feed detection.

Detection Settings

Configures paper stack and automatic size detection settings for the feed tray.

Initial Settings

Sets the machine's startup behavior, including oper mode and initial screen.

Initial Settings

Sets the machine's startup behavior, including oper mode and initial screen.

Initial Operation Mode Settings

Details the configuration of operating modes like Normal, Last Fold, and Stopper Fixed.

Initial Operation Mode Settings

Details the configuration of operating modes like Normal, Last Fold, and Stopper Fixed.

Initial Screen Settings

Allows users to set the preferred screen displayed upon machine startup.

Initial Screen Settings

Allows users to set the preferred screen displayed upon machine startup.

Custom Screen Settings

Enables users to customize the top screen by adding shortcuts to frequently used functions.

Custom Screen Settings

Enables users to customize the top screen by adding shortcuts to frequently used functions.

Idling Mode Settings

Configures the machine to enter an idling state to save power when not in use.

Idling Mode Settings

Configures the machine to enter an idling state to save power when not in use.

Tone Settings

Controls the machine's operational sounds, including key clicks and buzzer alerts.

Unit Settings (mm/inch)

Allows selection of measurement units (mm or inch) for paper size and folding dimensions.

Unit Settings (mm/inch)

Allows selection of measurement units (mm or inch) for paper size and folding dimensions.

LCD Brightness Settings

Adjusts the brightness of the LCD touch panel for optimal visibility.

Number of Test Sheets Setting

Sets the quantity of paper used for test folding operations.

Language Settings

Allows selection of the display language for the touch panel interface.

Language Settings

Allows selection of the display language for the touch panel interface.

Power Saving Settings

Configures automatic backlight turn-off time to conserve energy when the machine is idle.

Power Saving Settings

Configures automatic backlight turn-off time to conserve energy when the machine is idle.

Alarm Settings

Enables an alarm to remind users when the machine has been unused for a set period.

Chapter 4: Using the DF Hand Feed Kit

Applicable Paper and Folding Modes

Specifies compatible paper types, sizes, and folding modes for the DF Hand Feed Kit.

Applicable Paper and Folding Modes

Specifies compatible paper types, sizes, and folding modes for the DF Hand Feed Kit.

Usable Staplers and Staples

Describes the types of staplers and staples that can be used with the machine.

Stapling Procedure

Provides instructions on how to stitch paper with a stapler in parallel with the paper.

Usable Staplers and Staples

Describes the types of staplers and staples that can be used with the machine.

Stapling Procedure

Provides instructions on how to stitch paper with a stapler in parallel with the paper.

Manual Feed Mode Setting

Explains how to set up and use the manual feed mode, typically for the DF Hand Feed Kit.

Manual Feed Mode Setting

Explains how to set up and use the manual feed mode, typically for the DF Hand Feed Kit.

Operation

Guides on the general operation of the DF Hand Feed Kit, including paper insertion and guide adjustments.

Operation

Guides on the general operation of the DF Hand Feed Kit, including paper insertion and guide adjustments.

Performing Test Folds

Explains how to perform test folds and check the results for proper alignment.

Correcting Folding Misalignment

Addresses issues of folding misalignment when using the DF Hand Feed Kit.

Adjusting Up/Down Folding Misalignment

Refers to Chapter 3 for correcting vertical folding misalignment when using the kit.

Adjusting Up/Down Folding Misalignment

Refers to Chapter 3 for correcting vertical folding misalignment when using the kit.

Adjusting Right/Left Folding Misalignment

Refers to Chapter 3 for correcting horizontal folding misalignment with the kit.

Abnormal Folding Checks

Lists common causes and checks for abnormal folding when using the kit.

Chapter 5: Cleaning the Machine

Cleaning Paper Feed Rings and Folding Rollers

Provides instructions for cleaning the paper feed rings and folding rollers using alcohol.

Cleaning Paper Feed Rings and Folding Rollers

Provides instructions for cleaning the paper feed rings and folding rollers using alcohol.

Cleaning Sensors

Details how to clean various sensors, including paper feed, paper ejection, and double-feed detection sensors.

Cleaning Sensors

Details how to clean various sensors, including paper feed, paper ejection, and double-feed detection sensors.

Cleaning LCD Touch Panel

Provides instructions for gently wiping the LCD touch panel with a dry cloth.

Cleaning Stacker Belt

Explains how to clean the stacker belt using an alcohol-moistened cloth.

Cleaning Paper Separator

Advises to contact the dealer for cleaning the paper separator due to its complexity.

Chapter 6: Trouble Guide

Error Codes

Lists and explains error codes, providing guidance on how to resolve them.

Warning Errors

Details common warning errors like paper empty or incorrect paper stacking and their solutions.

Warning Errors

Details common warning errors like paper empty or incorrect paper stacking and their solutions.

Motor Errors

Lists motor-related error codes caused by paper jams or improper component installation.

Motor Errors

Lists motor-related error codes caused by paper jams or improper component installation.

Paper Jam Errors

Details error codes related to paper jams at various stages of the feeding and ejection process.

Other Errors

Covers errors related to incorrect program data or broken download sections.

Paper Jam Errors

Details error codes related to paper jams at various stages of the feeding and ejection process.

Other Errors

Covers errors related to incorrect program data or broken download sections.

Errors Requiring Service Call

Lists specific error codes that necessitate contacting a Duplo dealer for resolution.

Paper Jam

Provides general information and CAUTIONS regarding paper jams.

Clearing Paper Jams (Paper Feed Ring)

Provides instructions for removing paper jams near the paper feed ring.

Clearing Paper Jams (Paper Feed Ring)

Provides instructions for removing paper jams near the paper feed ring.

Clearing Paper Jams (Folding Roller)

Details steps for removing paper jams from the folding rollers and reassembling parts.

Clearing Paper Jams (Folding Roller)

Details steps for removing paper jams from the folding rollers and reassembling parts.

Clearing Paper Jams (Folding Plate)

Explains how to use forcible ejection to clear paper jams from the folding plate area.

Clearing Paper Jams (Folding Plate)

Explains how to use forcible ejection to clear paper jams from the folding plate area.

Clearing Paper Jams (Ejecting Section)

Describes how to forcibly eject paper jams from the machine's ejecting section.

Clearing Paper Jams (Ejecting Section)

Describes how to forcibly eject paper jams from the machine's ejecting section.

Troubleshooting

Troubleshooting

Provides a table of common conditions, their causes, and solutions for troubleshooting machine issues.

Troubleshooting

Provides a table of common conditions, their causes, and solutions for troubleshooting machine issues.

Troubleshooting

Provides a table of common conditions, their causes, and solutions for troubleshooting machine issues.

Chapter 7: Appendix

Basic Specifications

Lists key technical specifications for the DF-999/DF-999A and DF-990/DF-990A models.

Optional Equipment Specifications

Details specifications for optional accessories like the DF Hand Feed Kit and Ultrasonic Sensor Kit.

Basic Specifications

Lists key technical specifications for the DF-999/DF-999A and DF-990/DF-990A models.

Optional Equipment Specifications

Details specifications for optional accessories like the DF Hand Feed Kit and Ultrasonic Sensor Kit.

Media Specifications

Details paper size, type, and quality requirements for different models and conditions.

Media Specifications

Details paper size, type, and quality requirements for different models and conditions.

Media Specifications

Details paper size, type, and quality requirements for different models and conditions.

Performance and Functions

Summarizes key performance metrics like processing speed and folding form capabilities.

Performance and Functions

Summarizes key performance metrics like processing speed and folding form capabilities.

Performance and Functions

Summarizes key performance metrics like processing speed and folding form capabilities.

Performance and Functions

Summarizes key performance metrics like processing speed and folding form capabilities.

Option Specifications

Provides specific details for optional equipment, such as the DF Ultrasonic Sensor Kit.

Option Specifications

Provides specific details for optional equipment, such as the DF Ultrasonic Sensor Kit.

Option Specifications

Provides specific details for optional equipment, such as the DF Ultrasonic Sensor Kit.

Specifications Details

Covers dimensions, mass, and provides diagrams for specification details and optional equipment.

Specifications Details

Covers dimensions, mass, and provides diagrams for specification details and optional equipment.

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