Why does paper wrinkle in Duplo Folding Machines?
Paper wrinkles may occur in Duplo Folding Machines if the press pressure of the folding roller is too strong. Adjust the press pressure, especially setting the press pressure of folding roller 1 weak, around 45 to 46 mm (1.77" to 1.81"). Another cause can be a deformed folding roller, in which case you should replace it.
How to fix skewed paper conveyance in Duplo Folding Machines?
If paper is conveyed skewed, it could be due to several reasons. * The left and right nip amount differs between the folding rollers, check the attached state of the reference stopper, and make the roller nip the same. * The thrust play of the folding roller drive gear is large. Adjust so that there is no thrust play. * The press pressure of the folding roller is not balanced between the left and right sides. Adjust the press pressure. * The folding roller is deformed, in which case replace the folding roller.
What to do if stacker belt rotates heavily on Duplo DF-920?
If the stacker belt rotates heavily, the thrust play of the paper ejection drive shaft and paper ejection clutch may not be appropriate. Adjust it so that the thrust play is less than 0.1 mm (0.004”).
Why are there abnormal metal sliding sounds during rotation of folding rollers in Duplo DF-920 Folding Machines?
Abnormal metal sliding sounds during rotation of folding rollers may be produced if the plate spring for grounding conduction has worn out. Apply conductive grease or replace the plate spring.
What to do if paper jam occurs in Duplo Folding Machines?
If a paper jam occurs in your Duplo Folding Machine, fan the paper well and correct any paper curl before use. Inspect the inside of the unit and remove any paper chips. Clean with a cloth moistened with alcohol. Ensure the stacker roller position is set correctly. Consider using a commercially available static electricity removal spray or humidifying the area with a humidifier.
How to troubleshoot Duplo DF-920 Folding Machines that won't start?
If your Duplo Folding Machine doesn't start, stack paper and place it over the paper switch to ensure it's properly pressed. Remove any jammed paper and close any open covers. If using non-standard paper, refer to "11. STANDARD FOLDING OF NON-STANDARD PAPER" (p.32). Accurately adjust the paper feed guides to the paper size on the paper feed tray scale, ensuring no gaps. Finally, turn off the power and re-insert the control cord into the connector.
How to fix folding misalignment along the sides of the paper on Duplo Folding Machines?
To correct folding misalignment along the sides of the paper on your Duplo Folding Machine, reduce the amount of paper. Ensure the paper feed guides are set correctly. Properly tighten the fixing screws. Use the skew correction knob to correct the folding misalignment.
Why does paper slip at the paper feed section of Duplo Folding Machines?
If paper slips at the paper feed section of your Duplo Folding Machine, increase the paper feed pressure and decrease the paper separating pressure. Clean the area with a cloth moistened with alcohol. Ensure the paper's printing ink is dry, and there's no static electricity; fan the paper well. Also, ensure you are using paper that meets the machine's specifications.
What to do if paper is not folded at the normal folding position in Duplo Folding Machines?
If paper isn't folding correctly in your Duplo Folding Machine, reset folding plates 1 and 2. Try lowering the processing speed. Fan the paper well and, if needed, use a humidifier to adjust the humidity.
Why continuous feeding occurs with small paper in Duplo DF-920 Folding Machines?
Continuous feeding with small paper in your Duplo Folding Machine can be resolved by ensuring you are not using paper outside the specified dimensions. Decrease the paper feed pressure and adjust the paper feed guides firmly to the paper, leaving no gaps. Align the paper well before stacking it on the paper feed tray, and lower the processing speed.
Overview of the manual's structure and content chapters.
Essential user safety precautions and guidelines.
Overview of the manual's structure and content chapters.
Core procedures for performing basic paper folding.
How to fix issues with paper alignment during folding.
Techniques for folding non-standard paper and custom folds.
Additional functions, error messages, and troubleshooting.
Essential safety warnings and guidelines to prevent injury and damage.
Guidelines for choosing a suitable place and safely moving the unit.
Specifies power, operating/storage conditions, and maintenance tips.
Lists all parts provided with the paper folding machine.
Detailed instructions for setting up the paper folder and its components.
Identifies and describes the function of each external component.
Details the function of internal parts and connectors.
Explains the purpose and operation of each button and key on the panel.
Explains LCD messages and unit functions for conserving energy.
Explains the meaning of different buzzer sounds during operation.
Guidelines for selecting and preparing paper before folding.
Instructions for correct paper alignment on the feed tray.
How the unit automatically identifies paper sizes.
Controls of the paper feed tray and checking paper orientation.
Instructions on how to use the quick start guide for basic operations.
Introduces standard, non-standard, and custom folding methods.
Lists standard paper sizes and the six available folding patterns.
Step-by-step guide for performing standard paper folding.
Adjusting pressure, speed, and performing test folds for optimal results.
Evaluating test fold outcomes and utilizing the sheet counter.
Adjusting the skew correction knob for side-to-side alignment.
Adjusting folding stopper positions for length alignment.
Details limitations on stopper adjustments based on paper and mode.
Steps to diagnose and fix paper deformation during folding.
Size limits and steps for folding non-standard paper.
Size limits and detailed steps for setting custom folding parameters.
Outlines cross folding types and important considerations before starting.
Step-by-step guide for cross folding standard paper types.
How to perform cross folding on non-standard paper and at specific positions.
Properties of special papers and procedures for folding them.
How to fold thick paper and tips for using recycled paper.
Specific settings and procedures for folding small paper sizes.
Adjusting roller position and height for better paper ejection.
Setting intervals for folding and configuring stopper behavior.
Configuring the unit to remember settings or fix stopper positions.
Procedures for clearing jams in the paper feed area and near the feed ring.
How to clear paper jams within folding plates and around rollers.
Steps to clear paper jams occurring near folding plates 1 and 2.
Procedures for clearing paper jams in the ejection area.
Lists paper jam error messages and their solutions.
Details error messages for open covers or incorrect settings.
Explains error messages related to motor or connection issues.
Checks and solutions for unit startup failures and motor problems.
Step-by-step guides for cleaning the folding rollers.
How to clean the paper feed rings to ensure smooth feeding.
Steps for cleaning the paper separator component.
How to clean the paper feed inlet sensor for accurate detection.
Instructions for cleaning sensors to ensure accurate operation.
Initial preparation, powering on, stacking, and folding steps.
General| Brand | Duplo |
|---|---|
| Model | DF-920 |
| Category | Folding Machines |
| Language | English |
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