EasyManua.ls Logo

Duplo DF-980 User Manual

Duplo DF-980
106 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
INSTRUCTION MANUAL
FOLDER
DUPLO FOLDER
DF-980
DF-970
Be sure to read this manual prior to use.
Please leave this manual at the site of use for easy reference.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Duplo DF-980 and is the answer not in the manual?

Duplo DF-980 Specifications

General IconGeneral
WeightApprox. 450 kg
Fold TypesZ-fold
Paper Feed Tray Capacity500 sheets
Folding TypeAutomatic
Max Paper Weight110 lb
Folding SpeedUp to 13, 000 sheets per hour
Power Supply60 Hz

Summary

Safety Precautions

Warning and Caution Symbols Explained

Explains symbols indicating warnings, forbidden actions, and required actions for safety.

Power Supply and Electrical Safety

Details power supply voltage, frequency, current ratings, and electrical safety warnings.

Handling and Installation Safety Warnings

Warns against misuse, improper installation, and advises on safe handling.

Maintenance and Electrical Safety Precautions

Details precautions regarding power cords, switches, covers, disassembly, and foreign objects.

Handling Electrical Hazards and Dust

Warns about wet hands, dust on plugs, and inserting foreign objects into rotating parts.

Chapter 1: Before Operation

Setting Up the Machine for First Use

Provides instructions for preparing and installing the machine before operation.

Step-by-Step Installation Procedures

Details step-by-step instructions for installing the machine, including cover, lever, and stopper checks.

DF-980 Control Panel Layout and Functions

Identifies and explains the functions of each button and display on the DF-980 control panel.

DF-970 Control Panel Layout and Functions

Identifies and explains the functions of each button and display on the DF-970 control panel.

Chapter 2: Basic Operation

Powering the Machine On and Off

Instructions on how to turn the machine's power on and off safely.

Stacking Paper: Preparation and Procedure

Details how to check paper orientation and stack it properly on the feed tray.

Standard Folding: Pressure and Speed Settings

Instructs on setting feeding pressure, separating pressure, and processing speed for folding.

Chapter 3: Advanced Operation

Correcting Folding Misalignment Issues

Covers methods to correct folding misalignment along paper sides and vertical length.

Adjusting Right and Left Folding Misalignment

Details using the skew correction knob to adjust right and left folding misalignment.

Adjusting Up and Down Folding Misalignment

Explains adjusting folding stopper positions for plates 1 and 2 to correct vertical misalignment.

Vertical Misalignment Correction by Folding Mode

Shows how folding mode affects vertical misalignment correction using stopper adjustment keys.

Addressing Deformed Folding Problems

Discusses causes and checks for deformed folding, recommending speed adjustments and paper handling.

Performing Custom Folding Operations

Describes the process of custom folding by specifying folding stopper positions for plates 1 and 2.

Custom Folding: Using and Registering Data

Guides on inputting, registering, and using custom folding data, including fine-adjustment registration.

Cross Fold Operation Overview

Introduces cross folding, requiring the DF CROSS FOLD UNIT, and notes on potential paper issues.

Cross Folding Standard Paper: Stacking Process

Details the process of cross folding standard paper, including stacking and lever adjustment.

Cross Folding: Guide Adjustment and Part Preparation

Covers loosening guide screws, stacking folded paper, adjusting guides, and preparing tools for cross fold.

Chapter 4: Using Options

Correcting Misalignment During Manual Feed

Provides methods for correcting misalignment during manual feed operations, including up/down and right/left adjustments.

Chapter 5: Cleaning the Machine

Cleaning Paper Feed Rings and Folding Rollers

Provides instructions for cleaning the paper feed rings and folding rollers using alcohol.

Chapter 6: Trouble Guide

Understanding Error Codes and Messages

Lists error codes, messages, causes, and solutions for warning and motor errors.

Error Codes: Paper Jams and Service Required

Details error codes related to paper jams (mis-feed, inside jam, ejection jam) and errors requiring service.

Paper Jam Troubleshooting: Feed Ring Area

Provides step-by-step instructions for removing jammed paper from the paper feed ring area.

Paper Jam Troubleshooting: Roller and Plate Areas

Guides on clearing paper jams from the folding roller and folding plate areas.

Paper Jam Troubleshooting: Ejecting Section

Explains how to clear paper jams from the ejecting section using the test key.

General Troubleshooting: Common Machine Issues

A table addressing conditions like power off, no start, paper jams, and static electricity.

Troubleshooting: Feed Errors and Folding Misalignment

Addresses issues like double-feed, miss-feed, and folding misalignment due to paper or settings.

Troubleshooting: Detection Errors and Start-Up Issues

Covers mis-detections, double-feeds, and machine start-up problems from hand feed inlet.

Related product manuals