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DBM-600
Duplo DBM-600 User Manual
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5-
5
Chapter 5
T
rouble Guide
2-
4.
Er
ror
s r
equ
ir
in
g a
servi
ce
call
When the follo
wing error codes are displa
yed, turn o and on the power
. If the er
ror is not solved b
y turning
o and on the power
, contact your dealer
.
E010
E020 to E021
E414
E900 to E903
E910
E911
E920
E921
E930 to E933 (display
ed only on the PC CONTROLLER)
E940 to E947
E961 to E970
E981 to E989
E992
E995 to E996
120
122
Table of Contents
Default Chapter
3
Safety Precautions
3
Operating Environment
3
WARNING/CAUTION Labels
4
Safety Devices
6
Table of Contents
9
Chapter 1 Before Operation
11
Features
11
Features of the DBM-600
11
Features of the DBM-600T
12
Names and Functions of Components
13
External Parts
13
DBM-600T External Parts
15
Internal Parts (Stitching Section)
16
Internal Parts (Folding Section)
18
DBM-600T Internal Parts
20
Stitcher Head
22
Accessories
23
Accessories for the DBM-600
23
Accessories for the DBM-600T
24
Control Panel
25
Names of Control Panel
25
Screen Descriptions
26
Colors of the Keys on the Setting Screen
26
Main] Screen
27
Adjust] Screen
35
Function] Screen
36
Options] Screen
41
DBM-600T Control Panel
46
Names of Control Panel
46
Screen Menus
47
Stitching Width
48
Options
50
Dbm-Ssw
50
Dbm-Lsw
51
Dkt-K
51
Workflow
52
Chapter 2 Basic Operation
53
Turning On/Off the Power
53
Turning on the Power
53
Turning off the Power
54
Setting the Control Panel
55
Setting the Standard Size
56
Setting the Custom Size
59
Preparing the DBM-600 for Operation
68
Using the Paper Guide
68
Attaching the Parts for
68
Moving the Stitch Release Levers (for Corner Stitching)
69
Adjusting the Paper Receiver Stopper (for Side Stitching, Corner Stitching)
69
Aligning the Paper Passage Lines
70
Preparing the DBM-600T for Operation
71
Making the Upstream Unit Ready
72
Adjusting each Section (Step Mode)
72
Starting the Step Mode
72
Adjusting the Stitching Section (When "Stitching On" Has Been Selected)
73
Adjusting the Folding Section (When "Folding On" Has Been Selected)
75
Adjusting the Trimming Section (When "Trimming On" Has Been Selected)
77
Checking Finished Booklets
77
When Paper Does Not Align
77
When Stitching and Folding Positions Do Not Align
79
Adjusting Stitching and Folding Positions Simultaneously
81
Adjusting the Stitching Width
82
When Fold Is Skewed
83
When the Stitching Position Is Not at Right Angle to Paper
84
When Paper Does Not Align on the Belt Stacker
85
When There Is a Scratch on a Booklet
86
Stripping Occurs on the Surface of a Booklet
88
Adjusting each Part (DBM-600)
89
Adjusting the Infeed Paper Holder
89
Adjusting the Stitching Paper Holder
89
Adjusting the Height of the Stitch Ejection Roller R
90
Adjusting the Folding Roller Gap
90
Adjusting the Height of the Insertion Roller
91
Adjusting the Pressure Adjustment Lever
91
Using the Fold Paper Holder
92
Adjusting the Ejection Pressure
92
Using the Paper Receiving Guides F and B
93
Using the Paper Guide Bracket
93
Adjusting the Height of the Paper Receiver Full Loading Sensor
94
Removing Booklets from the Paper Receiver
94
Adjusting each Part (DBM-600T)
94
Adjusting the Infeed Rollers
94
Adjusting the Stopper Angle
95
Adjusting Finished Length
95
Adjusting the Press Angle Unit
96
Adjusting the Infeed Sensor Height
97
Preparing for the Loop Stitching
97
Adjusting the Paper Guide Roller Unit
98
Adjusting the Position of the Paper Guide Roller Unit
98
Replacing with the Paper Guide Roller Unit
99
(Small)
99
Setting the Conveyance Belt Timing
99
Adjusting Conveyance Stop Timing
99
Adjusting Conveyance Restart Timing
99
Adjusting Start Timing and Operating Time of the Stacker Belt
99
Starting Binding Operations
100
Chapter 3 Advanced Operation
101
Sending Paper Manually
101
Using the DBM-600 HAND FEED KIT (Optional)
101
Using the DSF-2200 HAND FEED KIT (Optional)
101
Using the DBM-600 AIR KIT (Option)
102
Stitch Binding with 4 STITCH KIT (Option) Attached
102
Using the CALENDAR KIT (Option)
103
Using the DKT-K (Option)
103
Attaching the Kicker Support Wheel Unit
103
Adjusting the Position of the Kicker
104
Attaching the Stopper
104
Using the Sorting Function
105
Adjusting the Stitcher Head
105
Chapter 4 Cleaning the Unit
109
Cleaning each Part
109
Cleaning the Conveyance Belt and Rollers
109
Cleaning the LCD
109
Cleaning the Sensor
110
Emptying the Scrap Box
111
Stitcher Head
112
Information on Wire We Specify
112
Removing Wire
112
Wire Threading
113
Installing New Wire
115
Lubricating the Stitcher Head
116
Chapter 5 Trouble Guide
117
Error Code
117
Error Related to Emergency Stop Switch and Covers
117
Paper Jam Error
118
Downstream Unit and Motor Error
118
Other Errors
118
Errors Requiring a Service Call
119
DBM-600T Error Code
119
Error Related to Emergency Stop Switch, Covers, Etc
119
Paper Jam Error
120
Downstream Unit and Motor Error
120
Errors Requiring a Service Call
121
Paper Jam
122
Paper Jam in the DBM-600
122
Paper Jam in the DBM-600T
124
Step Ejection
126
Troubleshooting
126
Entire Machine
126
Stitching Section
126
Folding Section
128
Paper Receiver and the Stacker
130
DBM-600T Trimming Section
130
Problem with Finished Booklets
131
Chapter 6 Appendix
133
Specifications
133
Limit on Stitching Width
139
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Duplo DBM-600 Specifications
General
Brand
Duplo
Model
DBM-600
Category
Folding Machines
Language
English
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