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DURAG D-LX 200 User Manual

DURAG D-LX 200
160 pages
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D−LX 200
D−LX 720
Compact Flame Monitor
Before starting any work, please read the Operating instructions!
GmbH · Kollaustraße 105 · 22453 Hamburg · www.durag.de
Artikelnr.:
1 119 619
Translation of the original Operating instructions

Table of Contents

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DURAG D-LX 200 Specifications

General IconGeneral
BrandDURAG
ModelD-LX 200
CategoryMonitor
LanguageEnglish

Summary

1 General Information

1.1 Information on Operating Instructions

Provides instructions on using the Compact Flame Monitor D-LX 200.

1.2 Explanation of Symbols

Explains various symbols used for warnings, tips, and instructions.

1.3 Limitation of Liability

Details the manufacturer's liability for damages and conditions.

1.4 Warranty Information

Explains warranty terms and conditions for the flame monitor.

1.5 Spare Parts

Information on obtaining and using genuine spare parts to avoid damage.

1.6 Customer Service

Contact information for technical support and service inquiries.

1.7 Copyright Notice

Information about the confidential and protected nature of the operating instructions.

1.8 Trademarks

Lists registered trademarks used in the manual.

2 Safety Instructions

2.1 General Safety Instructions

General safety guidelines for operating the Compact Flame Monitor D-LX 200/720.

2.2 Hazards Due to Electrical Equipment

Warns about dangers from electrical current and potential fatalities.

2.3 Hazard Due to Hot, Aggressive or Explosive Gases

Describes risks associated with explosive atmospheres and hot gases.

2.4 Hazard to Device Due to Purge Air Failure

Explains how purge air failure can damage the device.

2.5 Designated Use

Refers to the designated use section.

2.6 Avoidance of Consequential Damage in System Fault

Ensures maintenance personnel availability for fault avoidance.

2.7 Qualified Personnel

Specifies requirements for personnel working on the device.

3 Explosion Protection

3.1 Basics of Explosion Protection

Covers fundamental principles of explosion protection in industrial environments.

3.2 Classification of Equipment Groups

Explains equipment grouping for explosion protection standards.

3.2.1 Zone Classification

Details zone classification for hazardous areas based on gas/dust.

3.2.2 Ignition Protection Categories

Explains different ignition protection categories for safety.

3.2.3 Temperature Classes

Classifies equipment based on maximum surface temperature.

3.2.4 EPL Equipment Protection Level

Explains Equipment Protection Levels for risk assessment.

3.3 Equipment with Pressure Proof Encapsulation „Ex d“

Details ignition protection using pressure-proof encapsulation.

3.4 Ignition Protection Category "Ex n_" (Gas)

Describes non-sparking equipment for gas hazardous areas.

3.5 Protection Through Housing “Ex t“ (Dust)

Explains protection against dust using sealed housings.

3.6 ATEX Markings

Information on ATEX markings for Ex-protected equipment.

3.6.1 D-LX…/84Ex (Zones 1 and 21)

Details ATEX markings for Zone 1 and 21 equipment.

3.6.2 D-LX…/87Ex (Zones 2 and 22)

Details ATEX markings for Zone 2 and 22 equipment.

3.7 FM Markings

Details FM standards for Ex-equipment in North America.

3.7.1 Classification According to Class

Explains classification of equipment by area class (I, II, III).

3.7.2 Classification by Area (Divisions)

Details area classification by Division (1, 2).

3.7.3 Classification According to Group

Explains classification of explosive materials into groups.

3.7.4 Classification According to Temperature Group

Classifies equipment by temperature groups (T1-T6).

3.7.5 Zone Classification and Types of Protection

Discusses zone classification and NEMA types of protection.

3.7.6 D-LX…/85Ex (Class I, II, Div. 1 – Class III)

FM markings for Class I, II, Div. 1.

3.7.7 D-LX…/86Ex (Class I, II, Div. 2 – Class III)

FM markings for Class I, II, Div. 2.

3.8 Safety with Ex-Equipment

Safety guidelines for installing and maintaining Ex-equipment.

3.9 Meaning of Ex-Specifications on Type Labels

Explains the meaning of Ex-specifications on device type labels.

3.9.1 Identification of ATEX Zone(s) on Type Label

Details how to identify ATEX zones from type labels.

4 Functional Safety

4.1 Relevant Standard

Identifies IEC 61508 as the relevant standard for functional safety.

4.2 Functions of the Flame Monitor

Explains how the flame monitor detects flames and its safety function.

4.3 Generally Valid Parameters

Lists parameters valid regardless of the operation mode.

4.4 Low and High Demand Mode of Operation

Differentiates between low and high demand modes for safety systems.

4.5 Low Demand Mode

Details parameters applicable for low demand mode operation.

4.5.1 Proof Test for Low Demand Mode

Describes simple and extended proof tests for low demand mode.

4.6 High Demand Mode

Lists parameters applicable for high demand mode operation.

5 Product Description

5.1 Instructions for Delivery

Guidance on checking the shipment for completeness and damage.

5.2 Items Delivered / Version Variants

Lists the deliverable variations and version types of the flame monitor.

5.3 Accessories

Details available accessories for the D-LX 200 and D-LX 720.

5.3.1 Connection Cable

Information on different types and lengths of connection cables.

5.3.2 Optional, Factory Settings

Explains options and factory settings that can be specified.

5.4 Instructions About the Product

General information about the safety device and its integrated design.

5.5 Designated Use, Applications

Describes the intended applications and suitable fuels for the flame monitor.

5.6 Selection Criteria

Provides a checklist for selecting the appropriate device version based on fuels.

5.7 Conformity

Information on EC directives and EMC compliance.

5.8 Identification of the Product

Explains how to identify the product using its type label.

5.9 Type Code

Details the structure and meaning of the device type code.

5.10 Information Regarding Warranty

Outlines warranty terms, modifications, and maintenance requirements.

6 Layout and Function

6.1 Functional Description

Explains the operational characteristics and component interactions of the flame monitor.

6.1.1 Ultraviolet Flame Sensor

Describes the UV sensor and its spectral sensitivity.

6.1.2 Infrared Flame Sensor

Describes the IR sensor, its spectral sensitivity and applications.

6.1.3 Self-Monitoring

Explains the failsafe nature and self-monitoring capabilities of the device.

6.1.4 Error Shutdown

Details how the device handles errors and performs shutdown.

6.2 Device Description

Provides an overview of the device's physical description and indicators.

7 Installation and Commissioning

7.1 Safety

General safety warnings and precautions for installation and commissioning.

7.2 Transportation

Guidelines for safe transportation of the device.

7.3 Installation

Key steps and considerations for installing the flame monitor.

7.3.1 Installation Location Selection

Guidance on choosing an optimal and selective installation position.

7.3.2 Attaching the Flange

Instructions on how to attach the flange to the sighting tube.

7.4 Opening the Ex-Device Housing

Instructions on how to safely open the Ex-device housing.

7.5 Closing the Ex-Housing Hood

Steps for securely closing the Ex-housing hood after access.

7.6 Electrical Connection

Procedures for making the electrical connections to the device.

7.6.1 Cable and Screen

Discusses cable types, shielding, and cross-sections for connections.

7.7 Installation, Purge Air Supply

Details on installing and connecting the purge air supply.

7.8 Commissioning

Checklist for ensuring operational readiness before commissioning.

7.9 Dismantling and Disposal

Procedures for safely dismantling and disposing of the device.

8 Adjusting the Flame Monitor

8.1 Range Selection

Explains how to select ideal preset values for different operating states.

8.2 Adjusting the Thresholds

Details how to adjust flame intensity and flicker frequency thresholds.

8.3 Setting Amplification Characteristics Curve

Explains how to set amplification curves for optimal flame signal adjustment.

8.4 Setting the Modbus Address

Instructions for configuring the Modbus slave address for software communication.

8.5 Setting Procedure

Outlines the objective and basic setup for device adjustments.

8.5.1 Objective of the Setting

Defines the goals for Flame OFF and Flame ON settings.

8.5.2 Adjustment by Analogue Output/LED

Describes adjustment procedures using analogue output and LEDs.

8.5.3 Setting using InformationCentre

Guides users on setting device parameters via the InformationCentre software.

8.6 Safety Time

Explains the safety time parameter and its settings.

8.7 Modbus

Introduces the Modbus interface and its implementation for the device.

8.7.1 Hardware and General Conditions

Details hardware requirements for the RS485/Modbus interface.

8.7.2 Setting the Modbus Slave Address

Instructions on setting the Modbus slave address using DIP switches.

9 Maintenance

9.1 Customer Service Information

Information on maintenance services offered by DURAG GmbH.

9.2 Safety

Safety warnings and precautions relevant to maintenance tasks.

9.3 Maintenance Intervals

Factors influencing maintenance intervals and recommended starting points.

9.4 Maintenance Work

Describes specific maintenance tasks like checking purge air and optics.

9.5 Fault

Explains error detection, shutdown, and lockout mechanisms.

9.5.1 Fault Messages

Lists fault messages, causes, and possible actions.

9.5.2 Warning with Different Switch Settings

Warns about potential errors from mismatched switch settings.

9.5.3 Harmonic Detection

Explains how harmonic detection prevents misclassification of light sources as flames.

10 Appendix: Technical Data

10.1 Technical Data for Basic Device

Provides detailed technical specifications for the standard device.

10.2 Technical Data for Hazardous Area Versions

Lists technical data specific to Ex-versions of the device.

10.3 Sighting Tube and Purge Air Connection Data

Specifies technical details for connections.

10.4 Factory Settings (Default)

Lists the default factory settings for parameters.

10.5 Integrated Flame Sensor Technical Data

Provides technical data for the flame sensor.

10.6 Pre-settings

Lists the default switch and Modbus settings.

11 Appendix: Plans and Drawings

11.1 Wiring Diagram D-LX 200, D-LX 720

Shows the wiring diagram for the standard device.

11.2 Wiring Diagram D-LX 200.../MP3, D-LX 720.../MP3

Wiring diagram for /MP3 variants with plug connections.

11.3 Dimensional Drawings

Provides dimensional drawings for the D-LX 200 and D-LX 720.

12 Appendix: Declaration of Conformity

13 Appendix: Certificates

14 Appendix: Glossary

16 Appendix II: D-LX 200 InformationCentre PC-Version

16.1 System Requirements

Details the PC and software requirements for the InformationCentre.

16.2 Installation

Step-by-step guide for installing the InformationCentre software.

16.3 Start

Instructions on how to launch and access the InformationCentre program.

16.3.1 Flame Information

Explains the graphs for Intensity, Frequency, and Analogue Output.

16.3.2 Flame Sensor Signal

Displays current amplifier stage, waveforms, and status values.

16.3.3 System Settings

Shows statistical and configurable values like thresholds and firmware versions.

16.4 Drop-down Menus

Describes the various sub-menus available in the InformationCentre software.

16.4.1 File Menu

Details the sub-menus within the "File" menu.

16.4.2 Connection

Explains how to set the COM port and Modbus slave address.

16.4.3 Option Menu

Outlines the sub-menus for Service, Read ErrorLog, and Adjust CurrentOutput.

16.5 Fault Messages

Explains how fault messages are displayed and handled by the software.

16.6 Structure of Stored Data Sets

Describes the format and content of saved data files.

17 Appendix II: Modbus

17.1 General Information

Provides general information about the Modbus RTU protocol and message frames.

17.2 DURAG Modbus DataMap

Details Modbus register and address information for the device.

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