Ecolab Aquanomic - Table of Contents

Page 2
Materials Ordered Separately for Installation
MATERIALS ORDERED SEPARATELY .................................................................................................................................................... 3
1.0 SYSTEM INTRODUCTION ................................................................................................................................................... 3
1.1 PREFACE ................................................................................................................................................................................. 3
1.2 SYSTEM FEATURES .................................................................................................................................................................... 4
1.3 PRINCIPLE OF OPERATION ........................................................................................................................................................... 5
1.3.1. Condor Controller ................................................................................................................................................. 6
1.3.2. Machine Signal Interface Module (MSI) .............................................................................................................. 6
1.3.3. Formula Select Module (FS) ................................................................................................................................. 6
1.3.4. I/O Circuit Board .................................................................................................................................................. 6
1.3.5 Pump Cabinet ....................................................................................................................................................... 7
2.0 REQUIREMENTS/SPECIFICATIONS ................................................................................................................................... 8
2.1 U TILITY R EQUIREMENTS ................................................................................................................................................... 8
2.1.1. Electrical Supply Requirements ............................................................................................................................ 8
2.1.2. Water Supply Requirements ................................................................................................................................ 8
2.2 P UMP C ABINET S PECIFICATIONS ......................................................................................................................................... 9
2.3 C ONDOR C ONTROLLER .................................................................................................................................................... 10
2.4 M ACHINE S IGNAL I NTERFACE M ODULE (MSI) ................................................................................................................... 11
2.5 F ORMULA S ELECT M ODULE (FS) ...................................................................................................................................... 11
3.0 SYSTEM INSTALLATION .............................................................................................................................................. 12
3.1 P REPLANNING ...................................................................................................................................................................... 12
3.2 M ATERIALS O RDERED S EPARATELY ........................................................................................................................................... 12
3.3 H ANGING THE EQUIPMENT ...................................................................................................................................................... 13
3.3.1. Pump Cabinet Installation.................................................................................................................................. 13
3.3.2. Condor Controller Installation ............................................................................................................................ 14
3.3.3. Formula Select (FS) Installation ......................................................................................................................... 15
3.3.4. Machine Signal Interface (MSI) Installation ....................................................................................................... 15
3.4 INSTALLATION WIRING ............................................................................................................................................. 16
3.4.1. Pump Cabinet Wiring ......................................................................................................................................... 16
3.4.2. RS-485 Communication Cables .......................................................................................................................... 16
3.4.3. I/O (Input/Output) Board Cable (inside Pump Cabinet) ..................................................................................... 17
3.4.4. Condor Controller Cable ..................................................................................................................................... 17
3.4.5. Formula Select (FS) Cable and Address Setup .................................................................................................... 18
3.4.6. Machine Signal Interface (MSI) Cable and Address Setup ................................................................................. 18
3.4.7. Washer Supply Signal Wiring (MSI Module) ...................................................................................................... 18
3.4.8. Chart Stop (Machine Hold) Wiring (MSI Module) .............................................................................................. 20
3.4.9. MicroMode Signal Wiring (MSI Module) ........................................................................................................... 20
3.5 I NSTALLATION P LUMBING ( PUMP CABINET ) ................................................................................................................................. 21
3.5.1. Product Injection – Tube Installation ................................................................................................................. 21
3.5.2. Overflow Connection ......................................................................................................................................... 21
3.5.3. Hot Water Supply Connection ............................................................................................................................ 22
3.6 O PTIONAL 4
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S OLID P RODUCT MODULE .................................................................................................................................... 23
3.6.1. Introduction ....................................................................................................................................................... 23
3.6.2. Requirements/Specifications ............................................................................................................................. 23
3.6.3. Installation Procedure ........................................................................................................................................ 24
3.7 O PTIONAL B LEACH P RODUCT H OUSING ..................................................................................................................................... 26
3.7.1. Introduction ....................................................................................................................................................... 26
3.7.2. Installation ......................................................................................................................................................... 26
3.8 O PTIONAL 4
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LIQUID PRODUCT PUMPS .............................................................................................................................. 28
3.8.1. Installation ......................................................................................................................................................... 28