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EMC POWERJET User Manual

EMC POWERJET
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POWERJET MANUAL
8f749dd9-8865-44fd-baed-1b68166d2198file.doc
POWERJET OWNERS INSTALL & OPERATE MANUAL
- 1 -
- 1 -
Equipment Manufacturing Corporation
Santa Fe Springs, CA 90670
Website: www.equipmentmanufacturing.com
PLEASE READ THIS ENTIRE MANUAL BEFORE SET-UP, CONNECTION and USE
of the
EMC POWERJET
PARTS WASHER, and SAVE FOR FUTURE REFERENCE !
Standard Models:
2846E 4046E 5846E
And Option Models: 4046G 5846G
2846E-SS 4046E-SS 5846E-SS
4046G-SS 5846G-SS
OWNER’s MANUAL for INSTALLATION,
OPERATION and MAINTENANCE
of
EMC
POWERJET
AUTOMATIC PARTS WASHERS
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE DATE:
Name of Your DISTRIBUTOR-
-SALES REP, this unit was purchased from:
Phone:
Enter Your unit’s data Here
and
Save for Future Reference !
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EMC POWERJET Specifications

General IconGeneral
BrandEMC
ModelPOWERJET
CategoryIndustrial Equipment
LanguageEnglish

Summary

EMC POWERJET Owner's Manual

Important Pre-Operation Reading Directive

Emphasizes reading the entire manual before setup, connection, and use for future reference.

Safety and Warning Guidelines

General Cautions and Hazard Alerts

Provides general warnings on fluid types, hot surfaces, and utility disconnection before servicing.

Electrical Approval Conditions & Notices

Lists installation requirements, personnel qualifications, grounding, and manual update notices.

Installation and Setup Procedures

Location, Set-Up, and Cabinet Dimensions

Details proper unit placement, leveling, door seal, and cabinet dimension specifications.

Cabinet Specifications and Diagrams

EMC POWERJET Cabinet Overall Dimensions

Table showing clearance dimensions (A-G, V) for models 2846, 4046, and 5846.

Utilities Connection and Requirements

Electrical Connection Guide

Step-by-step instructions for qualified personnel on three-phase and single-phase electrical hook-up.

Gas Connection and Ventilation

Procedures for connecting natural gas, ventilation, and propane conversion for gas-heated units.

System Preparation Steps

Water and Soap Solution Mixing

Instructions for filling the washer with water and soap solution, including temperature settings.

Handling Dry and Wet Components

Warnings and precautions for preventing dry start-ups and handling wet parts or components.

Load Size and Clearance Specifications

Maximum Load Size Clearance Dimensions

Table detailing maximum load size clearance dimensions (A-G) for models 2846, 4046, and 5846.

Operating the POWERJET Washer

Automatic Settings: Timer and Thermostat

Guide to using the 7-day timer and thermostat for automatic heating and operation scheduling.

Starting and Running a Wash Cycle

Steps for loading parts, setting the wash timer, and starting the wash cycle with safety notes.

Variable Weir Oil Skimmer Usage

Instructions for operating the oil skimmer to remove floating oil before initiating the pump.

Routine Maintenance Procedures

Daily and Weekly Maintenance Checks

Covers daily water level checks and weekly tasks like float switch and manifold cleaning.

Monthly, As Needed, and Annual Tasks

Includes filter bag maintenance, solution draining, lubrication, and pump seal replacement.

Proper Storage Preparation

Steps for preparing the washer for extended periods of non-use to prevent damage and corrosion.

Pump Seal Replacement: Removal

Impeller Removal for Pump Seal Access

Step-by-step instructions for safely disconnecting power and removing the impeller to access the pump seal.

Pump Seal Replacement: Installation

Standard Mechanical Pump Seal Installation

Detailed guide for installing the new pump seal, emphasizing care for lapped faces and lubrication.

Wiring Diagram: 220V/3PH/40A Electric

Models 2846E & 4046E with 1.5HP Pump

Wiring schematic for 220V, 3-phase, 40-amp electric heated units with a standard 1.5HP pump motor.

Electrical Conversion: 3-Phase to Single-Phase

220V 3-Phase to Single-Phase Power Conversion

Instructions for converting 220V, 3-phase units to operate on a single-phase power supply.

Wiring Diagram: 440V/3PH/20A Electric

Models 2846E & 4046E with 1.5HP Pump

Wiring schematic for 440V, 3-phase, 20-amp electric heated units with a standard 1.5HP pump motor.

Wiring Diagram: 220V/3PH/40A Electric (5HP Pump)

Models 2846E & 4046E with Optional 5HP Pump

Wiring schematic for 220V, 3-phase, 40-amp electric heated units with an optional 5HP pump motor.

Wiring Diagram: 440V/3PH/20A Electric (5HP Pump)

Models 2846E & 4046E with Optional 5HP Pump

Wiring schematic for 440V, 3-phase, 20-amp electric heated units with an optional 5HP pump motor.

Wiring Diagram: 5846E Electric (220V/3PH/80A)

Model 5846E with Standard 5HP Pump

Wiring schematic for 5846E model, 220V, 3-phase, 80-amp with a standard 5HP pump motor.

Wiring Diagram: 5846E Electric (440V/3PH/40A)

Model 5846E with Standard 5HP Pump

Wiring schematic for 5846E model, 440V, 3-phase, 40-amp with a standard 5HP pump motor.

Wiring Diagram: Gas Heated Models (220V/3PH/20A)

Models 4046G & 5846G with 5HP Pump

Wiring schematic for gas heated models 4046G & 5846G, 220V, 3-phase, 20-amp with 5HP pump.

Parts & Accessories: EMC System Components

Solution Saver & Rotor Drive Parts

Lists parts for the Solution Saver System, rotor drive system, and bearing assembly.

Rotor Bearing & Fixturing System Parts

Details components for the rotor bearing assembly and the Easy Rack fixturing system.

Parts & Accessories: EMC & Grainger Sourced

Cabinet & Control Box Components

Lists cabinet tank items like float switches and control box components like transformers and timers.

Standard & Sealless Pump/Motor Parts

Details standard and sealless pump motors, assemblies, seals, and related components.

Electric Heating Elements & Pump Seals

Lists available electric heating elements and standard pump seal kits.

Wayne Gas Burner Parts & Ordering

Gas Burner Assembly Components List

Lists specific parts for the Wayne gas burner assembly, including controls, sensors, and fittings.

Parts Ordering and Contact Information

Provides information on how and where to order replacement parts from distributors or EMC.

Troubleshooting Common Issues

Water Temp, Pump, and Power Problems

Addresses issues like water not heating, pump not starting, surging, or total power loss.

Rotor, Leak, and Cleaning Performance

Solutions for rotor not turning, cabinet leaks, and parts not getting clean.

Pump Seal Wear and Corrosion Solutions

Guidance for leaky pumps, premature pump seal wear, and preventing rust/corrosion.

Warranty, Liability, and Purchase Info

EMC Limited Warranty & Liability Limitations

Details the one-year limited warranty, exclusions, and limitations on manufacturer liability.

Customer Purchase Information Record

Section for the user to document unit purchase date, serial number, company name, and distributor.

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