POWERJET MANUAL
8f749dd9-8865-44fd-baed-1b68166d2198file.doc
POWERJET OWNERS INSTALL & OPERATE MANUAL
PLEASE READ THIS ENTIRE MANUAL BEFORE SET-UP,
CONNECTION, AND OPERATION OF YOUR
POWERJET
PARTS WASHER !
TABLE OF CONTENTS
Subject Page
MANUAL COVER and TITLE . . . . . . . . . . . . . . . . . . 1
CAUTIONS and WARNINGS . . . . . . . . . . . . . . . . . . 2
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . 3
I. INSTALLATION INSTRUCTIONS . . . . . . . . . . 3
A. LOCATION & SET-UP
CABINET DIMENSIONS . . . . . . . . . . . . . . . . . . . 4
II. UTILITIES INSTALLATIONS . . . . . . . . . . . . 5
1. ELECTRIC CONNECTIONS
A. THREE PHASE LINE HOOK-UP
B. THREE-PHASE HEATER HOOK-UP
2. GAS CONNECTION
III. PREPARATION . . . . . . . . . . . . . . . . . . . . . 6
A. SOAP & WATER SOLUTION
B. BULLETIN: Rust & Corrosion of Parts Washers
C. WATER LEVEL
LOAD SIZE CLEARANCE DIMENSIONS . . . . . . . . . 7
IV. OPERATION . . . . . . . . . . . . . . . . . . . . . . . 8
A. AUTOMATIC SETTINGS
7 DAY TIMER
THERMOSTAT
B. START WASH CYCLE
30 Minute Timer
C. OIL SKIMMER
V. MAINTENANCE . . . . . . . . . . . . . . . . . . . . 9
A. DAILY
B. WEEKLY, MONTHLY or As Needed
C. ANUALLY
D. STORAGE
Removal & Replacement of Standard PUMP SEAL . . . . 10
Installation of Standard PUMP SEAL . . . . . . . . . . . 11
WIRING DIAGRAMS:
Model 2846E, 4046E, 220Volt Electric Heat . . . . . . . 12
Single-Phase Conversion . . . . . . . . . 13
Model 2846E, 4046E, 440Volt, Electric Heat . . . . . . . 14
Model 4046E, 5HP option, 220Volt, Electric Heat . . . . 15
Model 4046E, 5HP option, 440Volt, Electric Heat . . . . 16
Model 5846E, 220Volt, Electric heat . . . . . . . . . . . . 17
Model 5846E, 440Volt, Electric heat . . . . . . . . . . . . 18
Model 4046G & 5846G, 220Volt, GAS heat . . . . . . . . 19
PARTS & ACCESSORIES:
POWERJET System Parts List . . . . . . . . . . . . . . 20
POWERJET components available at GRAINGER . . . . 21
POWERJET other components Parts List . . . . . . . . . . 21
WAYNE GAS BURNER Parts List . . . . . . . . . . . . . . 22
TROUBLE-SHOOTING GUIDE . . . . . . . . . . . . . . . . 23
Cautions and Warnings . . . . . . . . . . . . . . . . . . . . 24
WARRANTY page & LIMITATION of LIABILITY . . . . . . . 25
ATTENTION !
EMC POWERJET Automatic Parts Washers, equipped with a
Standard 120GPM pump & 1½HP motor assembly, are shipped
from the factory with One Extra/Spare PUMP SEAL! (GRAINGER part
no.1R303). The spare PUMP SEAL is in a small box
(1
½” x
1
½” x
1
½”
),
included in the plastic bag along with this Owner’s Manual.
IMPORTANT ! Please SAVE both the SPARE PUMP SEAL and this
MANUAL for future use and reference !
A. Introduction
Congratulations, on your selection of the
EMC
POWERJET
as your
choice of Automatic Parts Washer. You will find it to be a versatile and
reliable labor-saving unit.
B. Description
The
EMC
POWERJET
is an aqueous-based Automatic Parts Washer.
It is intended for washing various parts and materials, large and small, using a
Heated Water and Soap Solution, at approximately ±160ºF to ±180ºF
depending on the Temperature recommended by your Soap supplier.
C. Receiving & Handling
Immediately upon receipt at your facility, First, Inspect the package for any
damage that may have occurred during shipment. If any is found, make note
with the Truck Driver making the Delivery, or Call the Freight Carrier.
Prior to the installation and operation of the POWERJET , Remove the
strapping and plastic wrap. Do not remove the POWERJET from the pallet
until Ready to Install the unit. If there is any damage, the following policy and
procedures apply:
D. Damaged Merchandise & Freight Claims
When the product is shipped from EMC, it is new, undamaged and in
operable condition. Once it has left the EMC facility, the responsibility for its
safe delivery is transferred to the carrier when the carrier signs the shipping
papers. When the carrier delivers the product to the customer’s dock, it is the
responsibility of the customer receiving the shipped goods to make a visual
inspection of the items they are receiving. If there is obvious physical damage
to the equipment, the customer is responsible for noting the damage on the
shipping papers. If the item is received and there are no visible signs of
damage, but when the item is opened, damage is found, the customer is
responsible for immediately contacting the Freight Company and submitting a
“Concealed Damage” claim. Normally the party who pays the freight files
the claim. The FOB point does not alter the freight claim responsibility.
EMC will not receive any merchandise back from a customer without a
Return Authorization.
All shipments to EMC must be sent Freight PREPAID by sender.
EMC will Not accept any Collect shipments.
I. INSTALLATION INSTRUCTIONS
Remove ALL shipment bands and plastic wrap !
The POWERJET unit MUST be removed from Shipping Pallet !
Set-Up POWERJET with ALL 4 Legs and Foot Pads DIRECTLY
ON SOLID LEVEL FLOOR !
A. LOCATION & SET-UP :
Position your EMC POWERJET Automatic Parts Washer cabinet
on level floor. The foot pads at bottom of washer legs are designed
only for leveling or bolting the unit to the floor. Use bolt and large
washers as shims under foot pads to level the legs. The Foot Pads
are Not suitable for and should Not be used for mounting to
wheels or casters.
Adjust so the Washer cabinet sits level and square, side to side.
This will allow the door to seal properly around the door frame.
The Cabinet VENT is located on the top right rear of washer. This
vent is designed to accommodate expanding air and water vapor,
when the washer pump is first turned on. Some additional vent
stack may or may not be necessary, according to your preference
and location of washer. Since some water vapor (with soap
residue) may be emitted from this vent from time to time, and will
deposit back down on the washer, or other equipment in the area,
walls, personnel, etc., …you may want to run some additional
venting to the outdoors (straight up thru the roof works best), OR,
if you prefer, up and over, then down to a container where the
water can drip into.
! IMPORTANT !
Upper vent sections must be lapped so condensation funnels
inward, into the lower vent sections, just the opposite of a Gas
Burner exhaust stack.
Otherwise, the water runs down the outside of the stack and
under the washer’s insulation jacket, eventually dripping from
bottom of the washer. This is often mis-diagnosed as a leak.
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