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Enko CCS 3100 - User Manual

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2021
CCS 3100 COMPRESSOR
CONTROL SYSTEM
USER MANUAL
FATIH DALOĞLU
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Summary

CCS 3100 Compressor Control System User Manual

CCS3100 Safety and System Overview

System Description and Front-End

Details system components, front-end display, and indicators.

Button Functions

Explains the function of each button on the control panel.

CCS3100 Control Panel Navigation

Navigation and Control Buttons

Explains the functions of navigation, selection, and cancellation buttons.

LED Indicator Meanings

Explains the meaning of the LED indicators on the panel.

CCS3100 Display Structure and Indicators

Status and Fault Indicators

Explains the meaning of Status and Fault LED indicators on the panel.

Display and Menu Navigation

Outlines the device's display and menu navigation structure.

Startup and Operation Screens

Describes the startup and main operation screen layouts.

CCS3100 Information Menu and Fault Logs

Operation Screen Data

Describes the data shown on the operation screen pages.

Information Menu Navigation

Explains how to access and navigate the information menu.

Fault Logs and Service Times

Details how to access fault logs and view service times.

CCS3100 Service Times and Sensor Data

Maintenance Service Times

Shows remaining time for various maintenance services.

Motor Operation Times & Sensor Data

Displays motor running times, phase voltages, and digital I/O status.

CCS3100 Supply Voltage, Counters, and Parameters

Supply Voltage and Compressor Counters

Shows supply voltage and compressor run/stop counts.

Parameter Menu Access and Modification

Explains accessing and changing parameters after password entry.

Operation Status Overview

Describes the operating status screens and related parameters.

CCS3100 Compressor Operation Statuses

Basic Operation Statuses

Describes statuses like Stopped, Start Delay, and Motor Start.

Pressure and Preheat Statuses

Describes statuses related to pressure, preheat, and idle modes.

Load and Transition Statuses

Explains compressor statuses for running on load and switching to load.

CCS3100 Operational Modes and Faults

Compressor Operational Modes

Describes modes like Air Discharge, Auto Waiting, Stopping, and Idle SSL.

Alarm and Warning Descriptions

Provides descriptions and solutions for alarms and warnings.

Digital Input Faults

Details faults related to digital inputs and their troubleshooting.

CCS3100 Digital Input Fault Definitions

Digital Input Fault Troubleshooting

Lists common troubleshooting steps for digital input faults.

Specific Digital Input Faults

Defines faults for Emergency Stop, Separator Filter, Oil Pressure, and Phase Sequence.

CCS3100 Digital Input Faults (Continued)

Motor, Fan, PTC, and Custom Alarms

Defines faults for Motor/Fan Thermic Relays, PTC Alarm, and Custom Alarms.

CCS3100 Analog Input Faults

Analog Input Faults Overview

Defines analog faults for Phase Sequence, Line Sensor, and Screw Sensor.

CCS3100 Sensor and Pressure Faults

Temperature Sensor Errors

Defines Temperature Sensor 1 and 2 error faults and their causes/actions.

Pressure Warnings and Alarms

Describes line and screw pressure warnings and alarms.

CCS3100 Pressure and Temperature Faults

Pressure Difference and Minimum Pressure Faults

Defines pressure difference and minimum pressure reached faults.

Screw Temperature High Faults

Describes screw temperature high warnings and faults.

CCS3100 Temperature Faults

Screw Temperature High;Low Faults

Defines screw temperature high and low faults.

Second Temperature High;Low Faults

Defines second temperature high/low warnings and faults.

CCS3100 Voltage and Temperature Faults

Second Temperature Low Faults

Defines second temperature low warnings and faults.

Phase Voltage High Faults

Describes phase voltage high warnings and faults for R, S, T phases.

CCS3100 Phase Voltage Faults

Phase Voltage High Faults

Defines phase voltage high faults for S and T phases.

Phase Voltage Low Warnings

Describes phase voltage low warnings for R phase.

CCS3100 Low Voltage Faults

Phase Voltage Low Faults

Defines phase voltage low faults for R and S phases.

T Phase Voltage Low Faults

Describes T phase voltage low warning and fault.

CCS3100 Frequency and Phase Faults

T Phase Voltage Low Fault

Defines the T phase voltage low fault.

Frequency Warnings and Faults

Describes high and low frequency warnings and faults.

CCS3100 Frequency, Phase, and Functional Faults

Frequency and Phase Sequence Faults

Defines low frequency, phase sequence, and unbalance errors.

Functional Faults and Service Times

Details functional faults, service time levels, and startup errors.

CCS3100 Parameter List Overview

Parameter List Structure

Provides an overview of the device's parameters and their descriptions.

Pressure and Timing Parameters

Lists and describes parameters related to pressure and timing functions.

CCS3100 Parameter List by Function

Input and Output Parameters

Lists and describes parameters related to digital inputs and outputs.

CCS3100 Parameter Categories

Maintenance, Temperature, and Mains Parameters

Lists and describes parameters for maintenance, temperature, and mains settings.

CCS3100 Pressure Parameter Details

Pressure Parameters Explained

Explains parameters related to pressure settings and limits.

P002-P005 Pressure Parameters

Defines parameters P002 through P005 for pressure settings.

CCS3100 Pressure Parameter Details (Continued)

P006-P014 Pressure Parameters

Defines parameters P006 through P014 for pressure and difference settings.

CCS3100 Timing Parameter Details

P021-P027 Timing Parameters

Defines parameters P021 through P027 for timing functions.

CCS3100 Timing and Alarm Delay Parameters

P028-P033 Timing and Alarm Delay Parameters

Defines parameters P028 through P033 for timing and alarm delays.

CCS3100 Alarm Delay and Digital Input Parameters

P034-P039 Alarm Delay Parameters

Defines parameters P034 through P039 for alarm delays.

Digital Input Parameters Overview

Lists functions that can be assigned to digital inputs.

CCS3100 Digital Input Functions

Assignable Input Functions

Explains available functions like None, EmerStp, Seperat., etc. for digital inputs.

Input Function and Delay Parameters

Details parameters for input functions, delays, and contact types.

CCS3100 Digital Output Parameters

Assignable Output Functions

Explains available functions like Main Con., Star Con., Alarm, etc. for digital outputs.

Output Function and Delay Parameters

Details parameters for output functions, delays, and contact types.

CCS3100 Output Function Details

Alarm;Warning Output Activations

Describes output activations for various alarm and warning conditions.

Output Function Parameters

Defines parameters for Output 1 through Output 4 functions, delays, and types.

CCS3100 Output and Service Time Parameters

Output 5 Parameters

Defines parameters for Output 5 functions, delays, and types.

Service Times Parameters

Lists parameters related to service times.

Temperature Parameters

Lists parameters related to temperature.

CCS3100 Temperature Parameters

Temperature-1 Parameters

Defines parameters for Temperature-1 high/low alarms and warnings.

Temperature-2 Parameters

Defines parameters for Temperature-2 high/low alarms and warnings.

Fan and Dryer Temperature Control

Sets fan and dryer start/stop temperature levels.

CCS3100 Temperature and Mains Parameters

Temperature-2 Sensor and Mode Parameters

Defines parameters for Temperature-2 sensor type and operation mode.

Mains Parameters Overview

Lists parameters related to mains voltage and frequency.

Voltage Faults and Warnings

Defines parameters for low/high voltage faults and warnings.

CCS3100 Mains Frequency and Control Parameters

Frequency Faults and Warnings

Defines parameters for low/high frequency faults and warnings.

Mains Connection and Failure Control

Specifies mains wiring types and failure control parameters.

Startup, Operation Mode, and Idle Time

Sets startup limits, operating mode, and idle time optimization.

Pressure-Loss Prevention

Prevents pressure drops during load switching.

CCS3100 Parameter Saving and Settings

Pressure-Loss Prevention Methods

Describes step and slope methods for pressure loss prevention.

Parameter Saving and Language Settings

Manages parameter saving, language selection, and factory resets.

Fault Log and Time Resets

Resets alarm history, motor operation time, and menu timeout.

CCS3100 Hardware Features and Connections

Hardware Features and Terminal Descriptions

Covers hardware features, terminal descriptions, and connection suggestions.

Digital, Analog, and Communication Interfaces

Details digital inputs/outputs, analog inputs, and communication interfaces.

Mechanical Properties

Provides information on the mechanical properties and dimensions.

CCS3100 Application Notes and Version Information

Connection Suggestions and Warranty

Offers connection suggestions and outlines warranty conditions.

Application Notes Summary

Lists various application notes for specific functionalities and features.

Version Descriptions

Provides information about software and document versions.

CCS3100 Wiring Diagram

Basic Connection Diagram

Provides a basic connection diagram for the CCS 3100 unit.

Motor and Fan Wiring Details

Shows wiring for the main motor contactor and fan motor.

Connection Diagram Notes and Cautions

Includes cautions and notes related to the connection diagram.

CCS3100 Connection Diagram Details

Specific Component Wiring

Details wiring for PTC-1, contactors, load valve, and fan.

Manual Reference for Inputs;Outputs

Directs user to manual for additional digital input/output functions.

Summary

CCS 3100 Compressor Control System User Manual

CCS3100 Safety and System Overview

System Description and Front-End

Details system components, front-end display, and indicators.

Button Functions

Explains the function of each button on the control panel.

CCS3100 Control Panel Navigation

Navigation and Control Buttons

Explains the functions of navigation, selection, and cancellation buttons.

LED Indicator Meanings

Explains the meaning of the LED indicators on the panel.

CCS3100 Display Structure and Indicators

Status and Fault Indicators

Explains the meaning of Status and Fault LED indicators on the panel.

Display and Menu Navigation

Outlines the device's display and menu navigation structure.

Startup and Operation Screens

Describes the startup and main operation screen layouts.

CCS3100 Information Menu and Fault Logs

Operation Screen Data

Describes the data shown on the operation screen pages.

Information Menu Navigation

Explains how to access and navigate the information menu.

Fault Logs and Service Times

Details how to access fault logs and view service times.

CCS3100 Service Times and Sensor Data

Maintenance Service Times

Shows remaining time for various maintenance services.

Motor Operation Times & Sensor Data

Displays motor running times, phase voltages, and digital I/O status.

CCS3100 Supply Voltage, Counters, and Parameters

Supply Voltage and Compressor Counters

Shows supply voltage and compressor run/stop counts.

Parameter Menu Access and Modification

Explains accessing and changing parameters after password entry.

Operation Status Overview

Describes the operating status screens and related parameters.

CCS3100 Compressor Operation Statuses

Basic Operation Statuses

Describes statuses like Stopped, Start Delay, and Motor Start.

Pressure and Preheat Statuses

Describes statuses related to pressure, preheat, and idle modes.

Load and Transition Statuses

Explains compressor statuses for running on load and switching to load.

CCS3100 Operational Modes and Faults

Compressor Operational Modes

Describes modes like Air Discharge, Auto Waiting, Stopping, and Idle SSL.

Alarm and Warning Descriptions

Provides descriptions and solutions for alarms and warnings.

Digital Input Faults

Details faults related to digital inputs and their troubleshooting.

CCS3100 Digital Input Fault Definitions

Digital Input Fault Troubleshooting

Lists common troubleshooting steps for digital input faults.

Specific Digital Input Faults

Defines faults for Emergency Stop, Separator Filter, Oil Pressure, and Phase Sequence.

CCS3100 Digital Input Faults (Continued)

Motor, Fan, PTC, and Custom Alarms

Defines faults for Motor/Fan Thermic Relays, PTC Alarm, and Custom Alarms.

CCS3100 Analog Input Faults

Analog Input Faults Overview

Defines analog faults for Phase Sequence, Line Sensor, and Screw Sensor.

CCS3100 Sensor and Pressure Faults

Temperature Sensor Errors

Defines Temperature Sensor 1 and 2 error faults and their causes/actions.

Pressure Warnings and Alarms

Describes line and screw pressure warnings and alarms.

CCS3100 Pressure and Temperature Faults

Pressure Difference and Minimum Pressure Faults

Defines pressure difference and minimum pressure reached faults.

Screw Temperature High Faults

Describes screw temperature high warnings and faults.

CCS3100 Temperature Faults

Screw Temperature High;Low Faults

Defines screw temperature high and low faults.

Second Temperature High;Low Faults

Defines second temperature high/low warnings and faults.

CCS3100 Voltage and Temperature Faults

Second Temperature Low Faults

Defines second temperature low warnings and faults.

Phase Voltage High Faults

Describes phase voltage high warnings and faults for R, S, T phases.

CCS3100 Phase Voltage Faults

Phase Voltage High Faults

Defines phase voltage high faults for S and T phases.

Phase Voltage Low Warnings

Describes phase voltage low warnings for R phase.

CCS3100 Low Voltage Faults

Phase Voltage Low Faults

Defines phase voltage low faults for R and S phases.

T Phase Voltage Low Faults

Describes T phase voltage low warning and fault.

CCS3100 Frequency and Phase Faults

T Phase Voltage Low Fault

Defines the T phase voltage low fault.

Frequency Warnings and Faults

Describes high and low frequency warnings and faults.

CCS3100 Frequency, Phase, and Functional Faults

Frequency and Phase Sequence Faults

Defines low frequency, phase sequence, and unbalance errors.

Functional Faults and Service Times

Details functional faults, service time levels, and startup errors.

CCS3100 Parameter List Overview

Parameter List Structure

Provides an overview of the device's parameters and their descriptions.

Pressure and Timing Parameters

Lists and describes parameters related to pressure and timing functions.

CCS3100 Parameter List by Function

Input and Output Parameters

Lists and describes parameters related to digital inputs and outputs.

CCS3100 Parameter Categories

Maintenance, Temperature, and Mains Parameters

Lists and describes parameters for maintenance, temperature, and mains settings.

CCS3100 Pressure Parameter Details

Pressure Parameters Explained

Explains parameters related to pressure settings and limits.

P002-P005 Pressure Parameters

Defines parameters P002 through P005 for pressure settings.

CCS3100 Pressure Parameter Details (Continued)

P006-P014 Pressure Parameters

Defines parameters P006 through P014 for pressure and difference settings.

CCS3100 Timing Parameter Details

P021-P027 Timing Parameters

Defines parameters P021 through P027 for timing functions.

CCS3100 Timing and Alarm Delay Parameters

P028-P033 Timing and Alarm Delay Parameters

Defines parameters P028 through P033 for timing and alarm delays.

CCS3100 Alarm Delay and Digital Input Parameters

P034-P039 Alarm Delay Parameters

Defines parameters P034 through P039 for alarm delays.

Digital Input Parameters Overview

Lists functions that can be assigned to digital inputs.

CCS3100 Digital Input Functions

Assignable Input Functions

Explains available functions like None, EmerStp, Seperat., etc. for digital inputs.

Input Function and Delay Parameters

Details parameters for input functions, delays, and contact types.

CCS3100 Digital Output Parameters

Assignable Output Functions

Explains available functions like Main Con., Star Con., Alarm, etc. for digital outputs.

Output Function and Delay Parameters

Details parameters for output functions, delays, and contact types.

CCS3100 Output Function Details

Alarm;Warning Output Activations

Describes output activations for various alarm and warning conditions.

Output Function Parameters

Defines parameters for Output 1 through Output 4 functions, delays, and types.

CCS3100 Output and Service Time Parameters

Output 5 Parameters

Defines parameters for Output 5 functions, delays, and types.

Service Times Parameters

Lists parameters related to service times.

Temperature Parameters

Lists parameters related to temperature.

CCS3100 Temperature Parameters

Temperature-1 Parameters

Defines parameters for Temperature-1 high/low alarms and warnings.

Temperature-2 Parameters

Defines parameters for Temperature-2 high/low alarms and warnings.

Fan and Dryer Temperature Control

Sets fan and dryer start/stop temperature levels.

CCS3100 Temperature and Mains Parameters

Temperature-2 Sensor and Mode Parameters

Defines parameters for Temperature-2 sensor type and operation mode.

Mains Parameters Overview

Lists parameters related to mains voltage and frequency.

Voltage Faults and Warnings

Defines parameters for low/high voltage faults and warnings.

CCS3100 Mains Frequency and Control Parameters

Frequency Faults and Warnings

Defines parameters for low/high frequency faults and warnings.

Mains Connection and Failure Control

Specifies mains wiring types and failure control parameters.

Startup, Operation Mode, and Idle Time

Sets startup limits, operating mode, and idle time optimization.

Pressure-Loss Prevention

Prevents pressure drops during load switching.

CCS3100 Parameter Saving and Settings

Pressure-Loss Prevention Methods

Describes step and slope methods for pressure loss prevention.

Parameter Saving and Language Settings

Manages parameter saving, language selection, and factory resets.

Fault Log and Time Resets

Resets alarm history, motor operation time, and menu timeout.

CCS3100 Hardware Features and Connections

Hardware Features and Terminal Descriptions

Covers hardware features, terminal descriptions, and connection suggestions.

Digital, Analog, and Communication Interfaces

Details digital inputs/outputs, analog inputs, and communication interfaces.

Mechanical Properties

Provides information on the mechanical properties and dimensions.

CCS3100 Application Notes and Version Information

Connection Suggestions and Warranty

Offers connection suggestions and outlines warranty conditions.

Application Notes Summary

Lists various application notes for specific functionalities and features.

Version Descriptions

Provides information about software and document versions.

CCS3100 Wiring Diagram

Basic Connection Diagram

Provides a basic connection diagram for the CCS 3100 unit.

Motor and Fan Wiring Details

Shows wiring for the main motor contactor and fan motor.

Connection Diagram Notes and Cautions

Includes cautions and notes related to the connection diagram.

CCS3100 Connection Diagram Details

Specific Component Wiring

Details wiring for PTC-1, contactors, load valve, and fan.

Manual Reference for Inputs;Outputs

Directs user to manual for additional digital input/output functions.

Enko CCS 3100 Specifications

General IconGeneral
BrandEnko
ModelCCS 3100
CategoryAir Compressor
LanguageEnglish