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TIG Brush™ Instruction Manual
Ensitech Pty Ltd
S8 TROUBLESHOOTING
THE FRONT CONTROL UNIT LIGHTS ARE ILLUMINATED
BUT IT WILL NOT CLEAN OR IT’S NOT PERFORMING
AS WELL AS NORMAL.
8.4
1. Check both Control Unit sockets and lead plugs are clean. Use a small wire
brush and emery cloth to clean them both. Refit the leads to the Control Unit,
making sure they are secularly fitted and locked in place.
2. Clean ground clamp jaws with a small wire brush and make sure the
ground clamp is tightly fixed to the workpiece.
3. Touch the brush directly on the ground clamp and check for sparks.
4. For Classic Wand, unscrew the brush from the wand and the wand from
the handle. Check and clean all the threads – internal and external with a
small wire brush, reassemble and repeat step 3.
5. For PROPEL Torch, does the PROPEL Torch brush adjustment handle
rotate smoothly? If not, contact your distributor, dealer or Ensitech for
instruction on how to return the PROPEL Torch for assessment.
6. For PROPEL Torch, remove the PROPEL Torch Shroud and collet, inspect
the collet assembly for any corrosion or missing claws. If the collet is dirty,
clean it by soaking it in a small amount of TB-25 for 5-10 minutes, rinse
and neutralise with the appropriate fluid. Re-fit the collet and shroud
along with a new brush and repeat step 3.
To overcome these common problems and prevent downtime, it is recommended
to perform regular cleaning, maintenance and replace worn or damaged parts.
Do not continue to operate the TIG Brush with worn or damaged parts as this can
result in further damage and possible injury.
7. If the above fails to solve the problem, please contact your distributor, dealer
or Ensitech for instruction on how to return your TIG Brush for assessment.
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