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Welding System
A2TF J1
ESAB A2TF J1 User Manual
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4
OPERA
TION
0449
165
160
-
24
-
©
ESAB
AB
2020
4.10
Conversion
of
A2TFJ1/
A2TFJ1T
win
(Submerged
Arc
W
elding)
to
MIG/MAGwelding
Assemble
in
accordance
with
the
instructions
accompanying
the
conversion
kit.
4.1
1
Conversion
of
A2TFJ1
(Submerged
Arc
W
elding)
to
T
win-arc
Assemble
in
accordance
with
the
instructions
accompanying
the
conversion
kit.
23
25
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety
5
Meaning of Symbols
5
Safety Precautions
5
2 Introduction
9
General
9
Welding Method
9
Submerged Arc Welding (SAW)
9
MIG/MAG Welding
9
Definitions
9
Horizontal Welding
9
3 Installation
10
General
10
Main Components A2TF J1 / A2TF J1 Twin (SAW)
10
Main Components A2TG J1 / A2TG J1 4WD (MIG/MAG)
11
Description of Main Components
11
Carriage
11
Carrier
11
Wire Feed Unit
11
Manual Slides
11
Contact Tube / Connector
11
Wire Feed Motor
12
Guide Pin
12
Flux Hopper / Flux Tube
12
Mounting
12
Wire Drum (Accessories)
12
Adjusting the Brake Hub
12
Connections
13
General
13
Automatic Welding Equipment A2TF J1 / A2TF J1 Twin
14
Automatic Welding Equipment A2TG J1
15
Mig/Mag)
15
Automatic Welding Equipment A2TG J1 4WD
16
Mig/Mag)
16
4 Operation
17
General
17
Loading the Welding Wire (A2TF J1 / A2TF J1 Twin, A2TG J1)
17
Loading the Welding Wire (A2TG J1 4WD)
18
Changing the Feed Roller (A2TF J1 / A2TF J1 Twin, A2TG J1)
19
Single Wire
19
Twin Wire (Twin-Arc)
19
Flux-Cored Wire for Knurled Rollers (Accessories)
19
Changing the Feed Rollers (A2TG J1 4WD)
20
Contact Equipment for Submerged Arc Welding
20
For Single Wire 1.6-4.0 MM - Light Duty (D20)
20
For Twin Wires 2×1.2-2.0 MM - Light Twin (D35)
20
Accessories
21
Adjustment of the Wires for Twin-Arc Welding
21
Contact Equipment for MIG/MAG Welding
21
For Single Wire 1.6-2.5 MM (D35)
21
For Single Wire < 1.6 MM (D35)
22
Accessories
22
For Single Wire 1.0-2.4 MM (Wire Feed Unit with Four-Wheel Drive)
22
Refilling with Flux Powder
23
Transportation
23
Conversion of A2TF J1 / A2TF J1 Twin (Submerged Arc Welding) to
24
Conversion of A2TF J1 (Submerged Arc Welding) to Twin-Arc
24
5 Maintenance
25
General
25
Daily
25
Periodic
25
6 Troubleshooting
26
General
26
Possible Errors
26
7 Ordering Spare Parts
27
Dimension Drawing
28
Spare Parts List
30
4
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ESAB A2TF J1 Specifications
General
Brand
ESAB
Model
A2TF J1
Category
Welding System
Language
English
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